ABB DSDP170 57160001-ADF Pulse Counting Board

Dual-Port Design: Integrates 2 PROFINET RJ45 interfaces (supporting 10/100Mbps auto-negotiation), enabling ring (Ring) and linear (Line) topologies. Network redundancy switching time ≤20ms ensures communication continuity.

Protocol Compatibility: Supports PROFINET IO V2.3 protocol, compatible with PLCopen motion control specifications, and interoperable with third-party PROFINET devices from Siemens, Beckhoff, etc.

Data Transmission: Maximum input/output data volume of 1440 bytes/1440 bytes, supporting isochronous mode with synchronization error ≤1μs, suitable for multi-axis motion control scenarios.

Automatic Topology Recognition: Supports PROFINET device auto-discovery, enabling visual configuration of network parameters (e.g., device address, update cycle) via ABB Control Builder software.

Real-Time Diagnosis: Displays network status through module LED indicators (POWER, LINK, ACT, ERROR), and transmits fault alarms (e.g., cable disconnection, device offline) to the master controller via the bus.

Redundancy Mechanisms: Supports PROFINET ring network redundancy (PRP/HSR) and device-level redundancy (DLR) to enhance system reliability.

Hot-Swap Support: Enables module replacement under power (with control cabinet power management), reducing downtime.

Wide-Temperature Design: Operating temperature -20°C to +60°C, vibration resistance (5-500Hz, 10g), EMC compliance with EN 61000-6-2/6-4 standards, suitable for harsh industrial environments.

Environmental Requirements: Compatible with ABB S800 I/O racks or 35mm standard DIN rails. Reserve ≥10mm heat dissipation spacing, keep away from strong electromagnetic sources like frequency converters and transformers, working humidity ≤95% (no condensation).

Installation Steps:

Power Supply Wiring: Use 1.5mm2 shielded cables to connect 24V DC power (+24V/GND), ensure correct polarity. The circuit is recommended to have a series 2A fuse.

PROFINET Wiring:

Grounding: The module grounding terminal connects to the system grounding bus (ground resistance ≤10Ω). The PROFINET cable shield is grounded at a single point to avoid multi-point grounding interference.

Hardware Check: Ensure the module is firmly installed, power wiring has no short circuits, and PROFINET cables are properly plugged in (RJ45 indicator flashing).

Software Configuration: Add the module model (DSDP170) in ABB Control Builder, assign PROFINET device address (e.g., 192.168.1.10), and configure network topology mode (ring/line).

Network Test: Scan PROFINET devices via software, test data transmission delay (recommended ≤1ms), and verify redundancy switching (disconnect a port cable to confirm network recovery time ≤20ms).

POWER: Steady on → normal power supply; off → check power supply or fuse.

LINK: Steady on → port link established; off → check network cable or device connection.

ACT: Flashing → data transmission in progress; steady on/off → communication anomaly (check IP address or protocol configuration).

ERROR: Steady on → network fault (e.g., topology error, device conflict); off → normal operation.

Common Faults:

Automotive Smart Manufacturing: As a PROFINET master, connect robot controllers, servo drives, and vision systems to achieve multi-device synchronous control in welding production lines (position error ≤0.1mm).

Intelligent Warehouse Logistics: Build PROFINET ring networks to connect shuttle vehicles, sorters, and RFID readers, supporting high-speed data interaction (update cycle ≤5ms).

Process Automation: As a slave in chemical production lines, connect to PLC master systems, real-time transmit valve status and sensor data (e.g., temperature, pressure), supporting remote monitoring and fault warning.

Precision Machining Equipment: Collaborate with bus modules like DSBC176 to achieve multi-axis linkage control for CNC machines, meeting micron-level machining accuracy requirements.