ABB 500CSP04 HE401314/0002 1MRB150051R2 Communication Processor

Series Affiliation: Communication Processor module of ABB AC 500 series PLC, primarily used to expand the system's communication capabilities and enable data interaction and device interconnection between different network protocols.

Core Functions: Supports multiple communication protocols such as industrial Ethernet and fieldbus, connecting remote I/O, sensors, actuators, and upper-level systems as a master or slave station. Suitable for distributed automation systems and cross-protocol communication scenarios (e.g., data interaction between workshop and management layers).

Integrated Interfaces:

Protocol Support:

Data Transmission Rate: Up to 100Mbps for Ethernet interfaces, up to 115.2kbps for serial ports.

Concurrent Communication Capability: Supports simultaneous processing of multiple communication tasks (e.g., Ethernet master and serial slave working in parallel).

Address Mapping: Enables mapping of remote I/O data to local PLC memory for real-time data exchange.

Power Supply: 24VDC (±20%), power consumption ≤8W.

Isolation: Electrical isolation between power supply and communication interfaces (1500V AC/1min), with strong anti-interference capability.

Mounting Method: 35mm DIN rail mounting, supports vertical/horizontal installation.

Operating Temperature: -25°C ~ +60°C, humidity 5%~95% (non-condensing).

As an EtherNet/IP master station, connects remote I/O modules (e.g., ABB 500I/O series) to build distributed control systems.

Communicates with Siemens devices and third-party sensors via Profinet protocol to achieve cross-brand equipment integration.

Converts data from Modbus RTU devices (e.g., instruments, frequency converters) to Ethernet protocols for upload to SCADA systems.

In automobile production lines, connects robot controllers via CANopen to enable collaborative control of multiple devices.

Utilizes Ethernet interfaces to communicate with cloud platforms (e.g., ABB Ability?), supporting remote program download and device status monitoring.

In water treatment systems, connects flowmeters and pH sensors via serial ports, and sends aggregated data to the central control room via Ethernet.

Ethernet Interfaces: ETH1 and ETH2 can be independently configured with IP addresses, supporting switch cascading or redundant links.

Serial Port: DB9 interface; in RS-485 mode, connect to bus terminals A/B; in RS-232 mode, connect to TX/RX/GND.

Expansion Interface: Backplane bus interface for inserting into the CPU rack of AC 500 series PLC to communicate with the main controller.

Ethernet interface connects to Profinet slave stations (e.g., Siemens ET200S) via network cables, requiring GSD file configuration.

When connecting third-party devices via serial port, install 120Ω terminal resistors at both ends of the RS-485 bus to avoid signal interference.

Programming Software: Use ABB Control Builder AC 500 to add the 500CSP04 module in hardware configuration and configure communication protocol parameters (e.g., IP address, baud rate, slave address).

Protocol Configuration:

Indicator Lights:

Fault Troubleshooting: View communication logs via Control Builder to locate issues such as packet loss and timeouts, and check if physical connections and protocol parameters match.

Strong Compatibility: Supports mainstream industrial communication protocols, adapting to devices and systems from different brands.

High Expandability: Capable of processing multi-channel communication tasks simultaneously to meet the needs of complex distributed systems.

Excellent Real-time Performance: Electrical isolation and high-speed data transmission design ensure stable communication in industrial scenarios.