Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: PLC module, DCS accessories, Industrial equipment accessories, ABB module

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Home > Products > ABB > ABB 500BIO01 1MRB150005R0001 1MRB200060/E Digital I/O Module

ABB 500BIO01 1MRB150005R0001 1MRB200060/E Digital I/O Module

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Operating Temperature	-25°C–+60°C
Humidity	5%–95% (non-condensing)	Power Supply	24VDC (±20%)

Product Description

ABB 500BIO01 1MRB150005R0001 1MRB200060/EI. Positioning and Applications

Series Affiliation: Digital input/output module of ABB AC 500 series PLC, used for processing input and output control of switching signals in industrial automation systems, suitable for scenarios such as logic control, equipment status monitoring, and safety interlocking.
Core Functions: Supports high-speed acquisition and driving of multi-channel digital signals, enabling real-time communication with AC 500 CPU modules via the backplane bus. It is applicable to scenarios like production line start/stop control, motor driving, and sensor signal processing.

II. Technical Parameters and CharacteristicsSignal Input/Output Specifications

Channel Configuration: 16-channel digital input (DI) + 16-channel digital output (DO), totaling 32 channels with grouped isolation.
Input Characteristics:

Signal type: 24VDC input (ON ≥11VDC, OFF ≤5VDC);
Input impedance: Approximately 4.7kΩ, response time software-configurable (0.1ms–20ms).

Output Characteristics:

Output type: Transistor (NPN/PNP) or relay output (optional in different versions);
Driving capability: 0.5A max per channel, 4A max per group, supporting inductive loads (requires external flyback diode).

Electrical Characteristics

Power Supply: 24VDC (±20%), power consumption ≤8W;
Isolation: Electrical isolation between input/output channels and between channels and power supply (500V AC/1min), with strong anti-interference capability;
Filtering and Response: Input channels support software-adjustable filtering, output channel response time ≤1ms.

Mechanical and Environmental Parameters

Mounting Method: 35mm DIN rail mounting, supports vertical/horizontal installation;
Operating Temperature: -25°C–+60°C, humidity 5%–95% (non-condensing).

III. Application Scenarios

Logic Control: Signal acquisition for production line start/stop buttons and limit switches; switching control for motor forward/reverse rotation and solenoid valve actions.
Equipment Status Monitoring: Feedback on valve open/close status and circuit breaker position; fault detection for safety door interlocks and emergency stop buttons.
Power and Energy: Monitoring of switch status in power distribution cabinets; start/stop control of generator sets and output of protection signals.
Manufacturing: IO signal interaction for robots; synchronization of workstation status in automated production lines.

IV. Interfaces and WiringTerminal Block Design

Adopts detachable terminal blocks (e.g., 1SFA610001R1001), supporting screw or spring terminal connections. Input/output channels are grouped and labeled (DI1–16, DO1–16).
Typical Wiring:

Digital input: Positive pole of 24VDC sensor connected to common terminal (COM), negative pole to input terminal;
Digital output (transistor): One end of the load connected to 24VDC positive, the other end to the output terminal, common terminal (COM) connected to power negative.

Communication Interface

Communicates with CPU modules via the AC 500 backplane bus, with data refresh cycle ≤5ms, supporting real-time status feedback.

V. Configuration and DebuggingSoftware Tools

Uses ABB Control Builder AC 500 for configuration, enabling settings for:

Input channel filtering time, initial status of output channels (default ON/OFF on power-up);
Input signal disconnection detection (voltage <3VDC is considered a fault);
Hardware interlock for output channels (prevents misoperation).

Fault Diagnosis

Status Indicators:

Power (green): Lights up when power is normal;
Error (red): Flashes in case of channel faults (overload, short circuit);
Sync (yellow): Flashes when communication with CPU is normal;
Channel indicators (LED): Real-time display of input/output status (lights up when ON).

VI. Comparison with Similar Modules (vs. 500BIM01, 500BIO02)

Comparison Dimension	500BIO01	500BIM01	500BIO02
Number of Channels	16DI+16DO	16DI+16DO	32DI (no output)
Output Type	Transistor/relay optional	Transistor/relay optional	No output (pure input)
Response Time	Input/output ≤1ms	Input/output ≤1ms	Input ≤0.5ms
Typical Scenarios	Integrated logic control and driving	Integrated logic control and driving	Pure status monitoring (dense sensor scenarios)

VII. Installation and Maintenance Key PointsInstallation Notes

Reserve ≥10mm heat dissipation space from adjacent modules, keep away from strong electromagnetic interference sources (e.g., frequency converters, transformers);
Use shielded cables for signal wires, maintain ≥30cm spacing from power cables, and route input/output wires separately.

Maintenance Recommendations

Regularly check terminal block connections (once every 6 months) to avoid looseness;
Transistor output modules require flyback diodes for inductive loads; relay output modules need attention to contact life (approx. 10? operations).

VIII. Selection and Expansion Suggestions

High-density requirements: Choose 500BIO03 (32DI+32DO);
Explosion-proof scenarios: Match with ABB explosion-proof interface units (e.g., EXi810);
High-speed response: Choose 500HDI04 high-speed input module for high-frequency signal acquisition.

Conclusion

As a core digital module of the AC 500 series, ABB 500BIO01 integrates input acquisition and output driving capabilities. It is suitable for industrial automation scenarios requiring IO channel quantity, response speed, and anti-interference performance, and can meet different control needs through flexible configuration.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

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Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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500BIO01 | 1MRB150005R0001 | 1MRB150005R1/J

ABB 500BIO01 1MRB150005R0001 1MRB200060/E Digital I/O Module

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