Home > Products > Titanium Carbide Guide Roller/Wheel > Wires Rolling Process Wear Part of Tungsten Titanium Carbide Guide Roller
Wires Rolling Process Wear Part of Tungsten Titanium Carbide Guide Roller
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Product Description
FEATURES AT A GLANCE
Product Introduction
For the rolling mill, guide rollers (also called ring rollers, guide wheel) is an indispensable part of wires export in the wiresrolling process, it must be accorded with the requirements of high rigidity, good wear resistance (the service life is matched with the high-quality bearing), good thermal conductivity, a certain of red hardness, especially the high speed wires rolling (rolling speed is among 80-120m/s). In the current market, most of the guide wheels are manufactured by steel materials (especially in the domestic market), which have the weak wear resistance, short service life and high frequency replacement, so the scale benefit of wire materials is restricted. However, steel-bonded cemented carbide has the obvious strengths on this aspect.Steel-bonded cemented carbide means by itself a compound material prepared via means of powder metallurgy with steel as the binder phase and refractory metals carbides (mainly titanium carbide tungsten carbide) as the hard phase. Steel-bonded cemented carbide possesses excellent performances and properties.
Product Application
A) High hardness and high wear resistance. Many refractory metal carbides (titanium carbide) are dispersed in the steel-bonded cemented carbide, which has high hardness. They can greatly improve the wear resistance of the products.
B) Good workability. Steel-bonded cemented carbide has good mechanical properties due to its matrix structure as alloy steel (tool steel and so on) and it can be machined by general machining equipment, such as turning, milling, planing, drilling and grinding,etc.
C) High performance-cost ratio. Compared with tungsten cobalt cemented carbide, the density of steel-bonded cemented carbide islower, about 6.5g/ cm³, and it has a good price ratio advantage.
B) Good workability. Steel-bonded cemented carbide has good mechanical properties due to its matrix structure as alloy steel (tool steel and so on) and it can be machined by general machining equipment, such as turning, milling, planing, drilling and grinding,etc.
C) High performance-cost ratio. Compared with tungsten cobalt cemented carbide, the density of steel-bonded cemented carbide islower, about 6.5g/ cm³, and it has a good price ratio advantage.
Physical and mechanical properties
Grade | Type of steel | Hard phase | Density g/cm3 | Hardness | TRS Mpa | Porosity | ||||||||
Annealing HRC | Hardning HRA | |||||||||||||
GT35 | Tool steel | TiC | 6.5 | 46 | 86 | 1600 | A04B00 | |||||||
All above are typical values for reference. | ||||||||||||||
Company Profile
Zhuzhou Hastion High-tech Materials Co., Ltd.(short for HASTION)
is located in Yanling Small and Medium Enterprise Pioneer Park in Zhuzhou City, Hunan Province, which is covering an area of 60,000 square meters and a planned factory area of 50,000 square meters. Now HASTION have 2 different
productions lines, one is the raw material metal compound and elemental powder(TiC/Cr3C2/VC/NbC/ZrC/HfC/(W,Ti)C
productions lines, one is the raw material metal compound and elemental powder(TiC/Cr3C2/VC/NbC/ZrC/HfC/(W,Ti)C
/(Ta,Nb)C and so on), the other one is the titanium carbide cermet rod/insert/plate/customized shape/guide roller and so
on(belong to the steel-bonded cemented carbide), until now our products have been sold to many countries, like the Turkey, Belgium, Australia, Japan, Korea, Vietnam, India, Pakistan, Thailand and etc.
on(belong to the steel-bonded cemented carbide), until now our products have been sold to many countries, like the Turkey, Belgium, Australia, Japan, Korea, Vietnam, India, Pakistan, Thailand and etc.
Our Workshop
Production Process
Titanium Carbide production
The production process of powder-metallurgical products basically includes the four steps of powder preparation, forming, sintering and finishing.
Titanium carbide production
The APT (ammonium para-tungstate) is calcined into tungsten oxide under high te-mperature. Subsequently the oxide is reduced to tungsten metal in a hydrogen atmosphere. The metal powder is then mixed with carbon and carburised under inert atmosphere at high temperatures. The production parameters are decisive for the WC grain size in the sintered carbide.
Powder preparation
The tungsten carbide is intensely mixed with the binder metal cobalt, nickel or iron, various grain growth inhibitors and materials,which promote compaction, by wet grinding so that a homogeneous suspension is created. Afterwards, the suspension is dried in a spray tower to produce a granulate with good flow characteristics. This granulate represents the basis for all forming processes.
Metal forming
The objective of the forming process is to obtain a near net shape sample. Pressing is normally carried out at room temperature with pressures reaching up to several tons per square centimetre.There are several ways of pressing blanks:During isostatic cold pressing the powder is filled into an elastic flexible hose and pressed into acompacted form through high liquid pressure. The powder blocks which are produced in this way can then be processed mechanically. All common machining methods like milling, cutting, drilling or turning maybe applied.In uniaxial pressing the pressing tool consists of a die and an upper and a lower punch. The carbide powder is filled into the die and then compacted to create the so called green carbide,which is ejected from the pressing die.Extrusion pressing is mainly used to produce rectangular bar or cylindrical rod, with or without axial hole(s). A plasticiser is added to the powder. The resulting paste is pressed through an extrusion nozzle. Before sintering, the plasticiser must be evaporated in special drying furnaces. Metal Injection Moulding (MIM) is a process used to produce more complex forms which cannot be produced by direct pressing. The paste preparation is similar to the extrusion process.
Sintering process
The sintering process converts the blank into a homogeneous and dense carbide with a high level of hardness. The material is sintered at temperatures between 1,300 and 1,500 °C (liquid phase sintering) and sometimes also at high pressure (up to 100 bar). The volume is reduced by up to 50 % during this process.
Finishing
In order to achieve the final requirements of surface finish, tolerances,etc. carbide parts can be subjected to a series of finishing processes such as grinding, spark erosion and coating.
The production process of powder-metallurgical products basically includes the four steps of powder preparation, forming, sintering and finishing.
Titanium carbide production
The APT (ammonium para-tungstate) is calcined into tungsten oxide under high te-mperature. Subsequently the oxide is reduced to tungsten metal in a hydrogen atmosphere. The metal powder is then mixed with carbon and carburised under inert atmosphere at high temperatures. The production parameters are decisive for the WC grain size in the sintered carbide.
Powder preparation
The tungsten carbide is intensely mixed with the binder metal cobalt, nickel or iron, various grain growth inhibitors and materials,which promote compaction, by wet grinding so that a homogeneous suspension is created. Afterwards, the suspension is dried in a spray tower to produce a granulate with good flow characteristics. This granulate represents the basis for all forming processes.
Metal forming
The objective of the forming process is to obtain a near net shape sample. Pressing is normally carried out at room temperature with pressures reaching up to several tons per square centimetre.There are several ways of pressing blanks:During isostatic cold pressing the powder is filled into an elastic flexible hose and pressed into acompacted form through high liquid pressure. The powder blocks which are produced in this way can then be processed mechanically. All common machining methods like milling, cutting, drilling or turning maybe applied.In uniaxial pressing the pressing tool consists of a die and an upper and a lower punch. The carbide powder is filled into the die and then compacted to create the so called green carbide,which is ejected from the pressing die.Extrusion pressing is mainly used to produce rectangular bar or cylindrical rod, with or without axial hole(s). A plasticiser is added to the powder. The resulting paste is pressed through an extrusion nozzle. Before sintering, the plasticiser must be evaporated in special drying furnaces. Metal Injection Moulding (MIM) is a process used to produce more complex forms which cannot be produced by direct pressing. The paste preparation is similar to the extrusion process.
Sintering process
The sintering process converts the blank into a homogeneous and dense carbide with a high level of hardness. The material is sintered at temperatures between 1,300 and 1,500 °C (liquid phase sintering) and sometimes also at high pressure (up to 100 bar). The volume is reduced by up to 50 % during this process.
Finishing
In order to achieve the final requirements of surface finish, tolerances,etc. carbide parts can be subjected to a series of finishing processes such as grinding, spark erosion and coating.
Product packaging
Exhibition
Vietnam International Industrial Fair
Shanghai International cemented carbide Fair
Certifications
FAQ
Q1. Are you factory or trading company ?
A: We are the largest manufacturer of TiC rod with 50000m2 factory in China, and the lowest competitive price for you as the
mainly raw material of TiC rod(TiC powder) is produced by ourselves. Warmly welcome to visit our factory. CONTACT US NOW.
Q2. What's the MOQ ?
A: (1) NO MOQ if stock available.
(2) If no stock,different products different MOQ, and final quantity can be negotiated .
So email or call me what's the products you interested in ?
Q3. What is your principle for the samples ?
A: FREE SAMPLES(<1kg) for you if you are willing to pay the shipping cost.
Q4. Which payment can be acceptable ?
A: By T/T, L/C, Western Union, Paypal and so on.
Q5. How about your delivery time?
A: Normally it's 7-15days after receipt of deposit. Large quantity needs to be negotiated.
A: We are the largest manufacturer of TiC rod with 50000m2 factory in China, and the lowest competitive price for you as the
mainly raw material of TiC rod(TiC powder) is produced by ourselves. Warmly welcome to visit our factory. CONTACT US NOW.
Q2. What's the MOQ ?
A: (1) NO MOQ if stock available.
(2) If no stock,different products different MOQ, and final quantity can be negotiated .
So email or call me what's the products you interested in ?
Q3. What is your principle for the samples ?
A: FREE SAMPLES(<1kg) for you if you are willing to pay the shipping cost.
Q4. Which payment can be acceptable ?
A: By T/T, L/C, Western Union, Paypal and so on.
Q5. How about your delivery time?
A: Normally it's 7-15days after receipt of deposit. Large quantity needs to be negotiated.
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Titanium Carbide TiC Rod
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Contact Us
- HUNAN HASTION TECHNOLOGY CO., LTD.
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| Carbide rods | Cermet rods | Metal carbide powder | Titanium Carbide Guide Roller/Wheel |
| Titanium Carbide Rod/Insert | Ungrouped |
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