Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > ABB > ABB PVD164A2059 3BHE014340R2059 Excitation Controller

ABB PVD164A2059 3BHE014340R2059 Excitation Controller

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Operating Temperature	-20℃~70℃
Storage Temperature	-40℃~85℃	Dimensions	300mm×200mm×80mm

Product Description

I. Overview

ABB PVD164A2059 3BHE014340R2059 is an industrial-grade high-precision power drive control module under the Industrial Drives series of the Swiss ABB Group. Its core positioning is to provide stable and accurate power drive as well as control signal conversion functions for medium and high-voltage motors, servo mechanisms, and precision actuators in industries such as metallurgy, electric power, petrochemicals, and intelligent manufacturing. It serves as a key power interface unit between ABB ACS series inverters, DCS (Distributed Control Systems), and on-site execution equipment.

Integrating core functions including high-power signal processing, precise current and voltage regulation, and multiple safety protections, it enables efficient conversion from control signals to power signals, adapting to the drive requirements of different types of medium and high-voltage loads (such as rolling mill motors, fans, water pumps, and precision transmission mechanisms). It effectively addresses issues in industrial scenarios such as large load fluctuations, high drive precision requirements, and difficulty in adapting to complex working conditions. It is suitable for applications like main drive control of rolling mills in metallurgical plants, drive of induced draft fans in power plants, speed regulation of compressors in petrochemical installations, and drive of servo mechanisms in intelligent production lines, ensuring the stability, safety, and efficiency of equipment operation.

This module adopts a compact industrial-grade packaging design (dimensions approximately 300mm×200mm×80mm, subject to installation configuration). The housing is made of high-strength aluminum alloy (with surface anodization treatment), featuring both excellent heat dissipation performance (heat dissipation efficiency 35% higher than traditional plastic housings) and mechanical protection capabilities. It operates within a temperature range of -20℃~70℃, making it adaptable to complex environments such as high temperatures in metallurgical workshops and outdoor control cabinets in the electric power industry. It supports wide-voltage input and multi-type signal interaction, and is compatible with ABB ACS880/ACS6000 series inverters and third-party control systems. Equipped with multiple built-in safety protection mechanisms and a fault diagnosis unit, it has a Mean Time Between Failures (MTBF) of ≥120,000 hours, meeting the "long-cycle and high-reliability" operation requirements of industrial equipment. Meanwhile, it adopts a modular design, allowing flexible configuration according to load power demands to adapt to drive control scenarios of different scales.

II. Technical Parameters

Electrical Parameters

Parameter Category	Specific Specifications
Input Power	AC 380V-690V AC, frequency 50/60Hz, allowable fluctuation ±10%; Input current ≤300A (at rated power of 200kW)
Output Parameters	Output power 50kW-200kW; Output voltage 0-690V AC; Output frequency 0-500Hz; Current regulation accuracy ±0.3%; Voltage regulation accuracy ±0.5%; Output current Total Harmonic Distortion (THD) ≤3% (at rated load)
Control Signal Input	Analog: 4 channels of 4-20mA DC/0-10V DC (16-bit sampling accuracy, response time ≤100μs); Digital: 16 channels of 24V DC dry/wet contact input (response time ≤1ms); Pulse signal: 2 channels of 0-10kHz input (input voltage 5-24V DC)
Control Signal Output	Digital: 8 channels of 24V DC dry contact output (maximum load current 2A); Analog: 2 channels of 4-20mA DC output (12-bit resolution, load resistance ≤500Ω)
Protection Functions	Overcurrent protection (operating current 1.1-1.5 times the rated current, response time ≤10μs); Overvoltage protection (activated when input voltage ＞750V AC); Undervoltage protection (activated when input voltage ＜320V AC); Overload protection (activated at 1.2 times the rated load for 1 minute); Overheating protection (activated when core component temperature ＞95℃); Short-circuit protection, phase loss protection, ground fault protection
Isolation Protection	Electrical isolation voltage between input and output ≥3kVrms; Isolation voltage between signal channels and power channels ≥2kVrms; Optoelectronic isolation

2. Environmental and Reliability Parameters

Parameter Category	Specific Specifications
Operating Temperature	-20℃~70℃
Storage Temperature	-40℃~85℃
Relative Humidity	5%~95% (non-condensing), no performance degradation in humidity cycle test (25℃→95% RH→65℃→5% RH→25℃)
Protection Rating	Module body: IP21; Connector: IP65 (M12 industrial waterproof connector)
Electromagnetic Compatibility (EMC)	Complies with IEC 61000-6-2 standard; ESD ±8kV (air discharge)/±4kV (contact discharge); EFT ±2kV (power port)/±1kV (signal port); Surge protection ±6kV (power port)/±4kV (signal port)
Mechanical Vibration	Complies with IEC 60068-2-6 standard, 10-2000Hz, acceleration 5g (sweep frequency test, 2 hours per axis)
Mechanical Shock	Complies with IEC 60068-2-27 standard, 15g, 11ms (half-sine wave, 3 times per X/Y/Z axis)
Mean Time Between Failures (MTBF)	≥120,000 hours (calculated in accordance with Telcordia standard)

3. Communication and Control Parameters

Parameter Category	Specific Specifications
Communication Interfaces	1× RS485 (supports Modbus RTU protocol, configurable transmission rate 9600-115200bps); 1× Profinet (100Mbps, supports IRT real-time transmission); 1× EtherCAT (optional, 100Mbps)
Control Modes	Voltage control mode, current control mode, frequency control mode, speed control mode, position control mode (optional)
Debugging Interfaces	1× USB interface (for connecting to a computer and debugging via DriveComposer software); Local buttons and LED display panel
Data Storage	Supports 100 fault records (including fault type, fault time, and electrical parameters at the time of fault); Parameters are stored in non-volatile memory, with power-off retention ≥10 years

III. Functional Features

1. High-Precision Power Drive and Signal Conversion

With high-precision power drive as its core, PVD164A2059 3BHE014340R2059 enables efficient and accurate conversion from control signals to load drive signals:

Wide-Range Power Adaptation

It supports an AC input voltage of 380V-690V AC (50/60Hz) and an output power range of 50kW-200kW, making it adaptable to medium and high-voltage motors and actuators of different power levels. Adopting advanced PWM (Pulse Width Modulation) technology, it has an output frequency adjustment range of 0-500Hz, a voltage regulation accuracy of ±0.5%, and a current regulation accuracy of ±0.3%. For example, in the main drive control of a rolling mill in a metallurgical plant, the module receives speed control signals from the inverter, converts the 380V AC input into power signals with adjustable frequency and voltage to drive the rolling mill motor, and the motor speed control accuracy reaches ±1rpm (rated speed 1500rpm), meeting the rolling precision requirements of the rolling mill.

Multi-Type Control Signal Interaction

It supports the input of multiple types of control signals, including analog signals (4-20mA DC/0-10V DC), digital signals (24V DC dry/wet contacts), and pulse signals (0-10kHz), and can be directly connected to ABB DCS systems, PLCs (Programmable Logic Controllers), or third-party controllers. The analog signal sampling accuracy reaches 16 bits, with a response time ≤100μs, enabling quick capture of changes in control commands. For instance, in the servo drive of an intelligent production line, the module receives 4-20mA position control signals from the PLC, adjusts the output power in real time, and drives the servo motor for precise positioning, with a positioning error ≤0.02mm. The digital signals support 16 input channels and 8 output channels, enabling logical control such as equipment start-stop, fault reset, and status feedback. For example, after receiving an "emergency stop" digital signal, it cuts off the output power within 50ms to ensure equipment safety.

Low Harmonic Distortion Output

It adopts advanced sine wave filtering technology and harmonic suppression algorithms, with an output current Total Harmonic Distortion (THD) of ≤3% (at rated load), which is much lower than the industry standard (≤5%). This can effectively reduce electromagnetic interference to the power grid and surrounding equipment. For example, in the drive of an induced draft fan in a power plant, the low-harmonic current output by the module avoids fluctuations in the power grid voltage, while reducing the heat loss of the fan motor and extending the motor's service life.

2. Multiple Safety Protections and Fault Diagnosis

In view of the characteristics of large load fluctuations and high fault risks in industrial drive scenarios, the module maximizes operational safety through multiple protection and intelligent diagnosis designs:

Comprehensive Electrical Protection

It has built-in multiple electrical protection functions, including overcurrent, overvoltage, undervoltage, overload, overheating, short-circuit, phase loss, and ground fault protection. The operating current of overcurrent protection can be flexibly set according to the rated current of the load (1.1-1.5 times the rated current), with an operating response time ≤10μs, which can quickly cut off the power output to avoid damage to the module and the load. For example, in the drive of a compressor in a petrochemical installation, when the compressor is overloaded due to viscous medium (current reaching 1.4 times the rated value), the module triggers overload protection within 15μs, cuts off the output, and issues an alarm. Overvoltage protection targets input voltage fluctuations (such as sudden rises in power grid voltage); when the input voltage exceeds 750V AC, it automatically limits the output power. Overheating protection uses a built-in temperature sensor to monitor the temperature of the module's core components (such as IGBT chips) in real time; when the temperature exceeds 85℃, it triggers derated operation, and when the temperature exceeds 95℃, it cuts off the output to prevent component burnout.

Intelligent Fault Diagnosis and Feedback

It integrates a high-precision fault diagnosis unit that can real-time monitor the status of the module's internal circuits (such as IGBTs, rectifier bridges, and filter capacitors), input/output electrical parameters, and load operating status, with a diagnosis coverage rate of 98%. Fault information is intuitively fed back through LED indicators (PWR: green for power, RUN: green for operation, ERR: red for fault, ALM: yellow for alarm), and detailed fault codes (such as "E01: Overcurrent Fault", "E05: IGBT Overheating", "E10: Phase Loss Fault") are uploaded to the controller or upper computer via RS485/Profinet communication interfaces. Maintenance personnel can quickly locate problems through the fault codes, reducing troubleshooting time by 60%. For example, when the module detects an output short circuit, it immediately triggers the ERR indicator to light up, uploads the fault code "E03: Output Short Circuit", and records the current and voltage data at the time of the fault to facilitate subsequent fault analysis.

Redundant Backup and Fault-Tolerant Operation

It supports dual-module redundant configuration (master-standby mode); when the master module fails, the standby module automatically switches to operation within 100ms, ensuring uninterrupted load drive. For example, in the main drive system of a rolling mill in a metallurgical plant, the dual-module redundant configuration can avoid rolling mill shutdown caused by drive module faults, ensuring continuous operation of the production line. At the same time, it supports load fault-tolerant control; when a slight load abnormality is detected (such as slight motor stalling), the module automatically adjusts output parameters (such as reducing output frequency and limiting output current) to maintain basic operation and prevent fault escalation.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

Contact Us

Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric

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ABB PVD164A2059 3BHE014340R2059 Excitation Controller

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