Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > Vibro-meter > Vibro-Meter VM600?MPC4?200-510-100-034 Machine Protection Card

Vibro-Meter VM600?MPC4?200-510-100-034 Machine Protection Card

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	operating temperature	-20°C to 60°C
relative humidity	5%~95% (non-condensing)	Power Input	24 V DC

Product Description

Vibro-Meter VM600 MPC4 200-510-100-034, as an advanced mechanical equipment protection card, has become an intelligent guardian for the operation of industrial equipment with its excellent performance and rich functions, playing a crucial role in numerous industries.

I. Technical Specifications

(1) Signal Monitoring Capability
Multi-channel dynamic signal monitoring: The VM600 MPC4 200-510-100-034 is equipped with a powerful multi-channel signal monitoring function, capable of simultaneously measuring and monitoring four dynamic signal inputs and two speed/phase signal inputs. This multi-channel design enables it to comprehensively and integrally acquire various key signals during equipment operation, providing sufficient data support for accurate analysis of equipment status. In large rotating machinery and equipment, the vibration conditions of different parts often reflect different operating states of the equipment. Through multiple dynamic signal channels, this device can simultaneously monitor the vibration of multiple key parts, achieving comprehensive control over the overall operating status of the equipment.

Programmable characteristics of dynamic signals: Its dynamic signal input has fully programmable characteristics, capable of receiving acceleration, speed, displacement signals, or various other types of signals. This flexibility allows it to be configured specifically according to the characteristics of equipment and monitoring needs in different industrial scenarios. In the petrochemical industry, for pump equipment, it can either receive acceleration signals to quickly capture sudden impacts during equipment operation or receive displacement signals to monitor the wear of equipment components over the long term, thereby achieving all-round and personalized monitoring of the equipment.

High-precision measurement parameters: The device performs excellently in terms of measurement accuracy. Taking vibration signal measurement as an example, its measurement range is 0.1 mm/s to 50 mm/s, which can accurately capture subtle changes in the vibration amplitude of the equipment. In the operation of large generators in the power industry, even extremely small vibration abnormalities can be detected timely and accurately by the VM600 MPC4 200-510-100-034, providing precise data basis for subsequent equipment maintenance. At the same time, its common mode rejection ratio (CMRR) is greater than 60 dB (at 50 Hz), crosstalk is less than -72 dB, and input impedance is 200 kΩ. These parameters ensure the stability and accuracy of signals during transmission and processing, effectively reducing the impact of external interference on measurement results.

(2) Hardware Performance Parameters
Power supply adaptability: It is powered by 24V DC and has a certain voltage adaptation range, which can cope with power fluctuations that may occur in industrial sites to a certain extent. In industrial plants in some remote areas, the power supply may be unstable with voltage fluctuations. The VM600 MPC4 200-510-100-034, relying on its good power supply adaptability, can still maintain a stable working state, ensuring the continuous operation of equipment monitoring and protection functions.

Data storage and processing capability: It has a certain data storage capacity, capable of caching 10,000 data points. This storage capacity is very important for recording historical data during equipment operation. By analyzing historical data, trends in equipment operation can be identified, and potential failure risks can be predicted. For example, in rolling mill equipment in the steel industry, through long-term stored data such as vibration and speed, the wear trend of equipment components can be analyzed, maintenance plans can be arranged in advance, and production stagnation caused by sudden equipment failures can be avoided. In terms of data processing, its data sampling rate is 256 times per second, which can quickly process and analyze the collected signals, ensuring the real-time nature of monitoring.

(3) Environmental Adaptability Parameters
Temperature adaptation range: The operating temperature range covers -20°C to 60°C (or 0°C to +65°C for some versions depending on the product version), enabling it to adapt to various complex industrial environment temperatures. Whether in cold northern winters, hot southern summers, or some high-temperature industrial production environments such as workshops in the glass manufacturing and metallurgy industries, the VM600 MPC4 200-510-100-034 can operate stably without being affected by temperature changes, continuously providing reliable monitoring and protection services for equipment.

Electromagnetic compatibility: It has strong electromagnetic compatibility (EMC) and can work normally in complex industrial electromagnetic environments. Industrial sites often have a large number of electrical equipment, which will generate various electromagnetic interference during operation, such as electromagnetic pulses generated when motors start and electromagnetic radiation generated by high-frequency equipment. The VM600 MPC4 200-510-100-034, with its excellent anti-interference design, can effectively resist these electromagnetic interferences, ensuring accurate reception and processing of signals from sensors, and avoiding monitoring data errors or equipment misoperation caused by interference.

II. Functional Highlights

(1) Intelligent Fault Diagnosis Function
Fault identification supported by advanced algorithms: It has built-in advanced fault diagnosis algorithms, which, combined with data collected by high-precision sensors, can automatically diagnose various types of mechanical faults. In rotating machinery and equipment, common faults such as unbalance, misalignment, and bearing faults can be quickly and accurately identified through in-depth analysis of vibration signals, speed signals, etc. Through spectrum analysis of vibration signals, it can determine whether the equipment has an unbalance problem, and can roughly determine the degree and location of unbalance according to spectrum characteristics, providing clear fault diagnosis information for maintenance personnel.

Real-time early warning mechanism: When detecting that the operating state of the equipment is abnormal, approaching or reaching the preset fault threshold, the VM600 MPC4 200-510-100-034 will immediately issue real-time early warning information. There are various early warning methods: it can transmit alarm signals to the corresponding IOC4T card through the internal digital output interface, and then drive external relays to issue sound and light alarms; it can also send alarm information to the remote monitoring system through the communication network to notify relevant personnel for timely handling. In chemical production plants, once key equipment is abnormal, this device can issue an early warning at the first time, enabling operators to take measures quickly to prevent the fault from expanding further and ensuring the safety and stability of the production process.

(2) Flexible Communication and Connection Functions
Support for multiple communication protocols: It supports multiple industrial communication protocols, including Modbus RTU, Ethernet (supporting protocols such as TCP/IP), and PROFIBUS. This compatibility with multiple mainstream communication protocols enables the VM600 MPC4 200-510-100-034 to be easily integrated with industrial equipment and control systems of different brands and types. In a comprehensive industrial automation production line, it can communicate with on-site intelligent instruments through the Modbus RTU protocol to obtain process parameters such as temperature and pressure, and at the same time, perform high-speed data transmission with the upper monitoring computer through the Ethernet interface, realizing centralized monitoring and management of the entire production process.

Convenient sensor connection: For speed/phase input, it can be connected to various types of speed sensors, such as eddy current sensors, magnetoresistive sensors, TTL signal sensors, etc., and supports fractional speed ratios. In different industrial application scenarios, according to the characteristics of the equipment and measurement needs, appropriate sensors can be flexibly selected to connect with the VM600 MPC4 200-510-100-034. In the field of wind power generation, since the measurement of wind turbine speed is crucial for the stable operation and power generation efficiency of the equipment, by connecting a high-precision magnetoresistive sensor, the VM600 MPC4 200-510-100-034 can accurately obtain the speed information of the wind turbine, providing key data for the monitoring and control of the wind turbine's operating status.

(3) System Integration and Expansion Functions
Modular design for easy expansion: It adopts a modular design concept and has good expandability. When the industrial production scale expands or higher requirements are put forward for the accuracy and scope of equipment monitoring, expansion modules can be added to meet the needs. Analog input/output modules can be added to monitor and control more physical quantities; digital input/output modules can also be added to connect more switching devices, such as valves and motor start-stop controls. In automobile manufacturing plants, with the upgrading and transformation of production lines, the demand for monitoring equipment operating status continues to increase. Through the modular expansion function of the VM600 MPC4 200-510-100-034, the system can be easily upgraded to adapt to new production needs.

Seamless integration with the VM600 system: As an important part of the VM600 mechanical protection system, the VM600 MPC4 200-510-100-034 can seamlessly integrate with other modules in the VM600 system. It can work together with the CPU module and IOC4T input/output card of the VM600 to build a complete and efficient mechanical equipment monitoring and protection system. In the equipment management of large industrial enterprises, by connecting various scattered equipment monitoring points to the VM600 system and utilizing the collaborative work of modules such as the VM600 MPC4 200-510-100-034, centralized management and unified monitoring of the entire enterprise's equipment can be realized, improving the efficiency and reliability of equipment management.

III. Application Fields

(1) Application in the Power Industry
Monitoring and protection of power generation equipment: The VM600 MPC4 200-510-100-034 plays an important role in various power generation scenarios such as thermal power generation, hydropower generation, and wind power generation. For steam turbines and generators in thermal power generation, it monitors parameters such as vibration and speed to timely detect abnormal conditions in equipment operation, such as wear of steam turbine blades and unbalance of generator rotors, and performs maintenance in advance to avoid power outages caused by equipment failures and ensure stable power supply. In wind farms, it conducts real-time monitoring of key components such as wind turbine gearboxes and generators, predicts potential equipment failures based on changes in environmental factors such as wind speed and direction, and equipment operating parameters, provides a scientific basis for preventive maintenance of wind turbines, improves the operating efficiency and reliability of wind turbines, and reduces operation and maintenance costs.

Monitoring of power transmission equipment: In the power transmission link, for equipment such as transformers, the VM600 MPC4 200-510-100-034 can determine the operating status of the equipment by monitoring parameters such as vibration and temperature. During operation, transformers may experience abnormal vibration and temperature rise due to load changes and internal winding faults. Through real-time monitoring by this device, these problems can be found in time, and corresponding measures can be taken to ensure the safety and stability of power transmission.

(2) Application in the Petrochemical Industry
Protection of production plant equipment: Petrochemical production plants usually contain a large number of key equipment such as pumps, compressors, and reaction kettles. The stable operation of these equipment is directly related to the continuity and safety of the entire production process. The VM600 MPC4 200-510-100-034 can conduct all-round monitoring of these equipment, and timely detect potential equipment failures by analyzing parameters such as vibration, pressure, and flow. For pump equipment, monitoring its vibration signals can determine whether the pump shaft is worn and whether the impeller is unbalanced; for compressors, monitoring pressure and vibration parameters can prevent serious faults such as compressor surge, ensure the safe and stable operation of production plants, and avoid production accidents and environmental pollution caused by equipment failures.

Monitoring of pipeline systems: In the pipeline transportation systems of the petrochemical industry, the VM600 MPC4 200-510-100-034 can be used to monitor pipeline vibration and stress changes. During long-term operation, pipelines may be affected by factors such as medium flow, temperature changes, and external environment, resulting in problems such as increased pipeline vibration and stress concentration. If these problems are not found and handled in time, they may lead to serious accidents such as pipeline rupture and leakage. By monitoring pipeline vibration and stress parameters, potential safety hazards can be found in time, and corresponding reinforcement and maintenance measures can be taken to ensure the safe operation of the pipeline system.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

Contact Us

Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter

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Vibro-Meter VM600?MPC4?200-510-100-034 Machine Protection Card

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