Multi-layer Vacuum Continuous Foaming Production Line

[Characteristics of equipment]

The company has developed green foam with high technology and free of air pollution which adopts the latest international high-tech and green technology, this foam can save 30% of raw materials. The foam will complete a series of chemical reactions in the vacuum box to prevent this sponge from self-combustion by contact with air, it has special meaning to improve and optimize China's ecological environment! We hope that it can be used in the whole polyurethane foam industry in 10 years.

QHF-2010 vacuum machine configuration

1.The machine is equipped with imported Siemens converter, computer programming PLC control, the machine can automatically measure flow and change formula as well as remote maintenance through Internet.

2.The equipment can produce various and high-quality foam with 4-100 density, the quantity of TDI can be reduced 30%, and it dose not need to add methylene chloride which can reduce 10-30% of the cost of raw materials.

3.QHF-2010 vacuum machine can produce 180 meters foam in one time, the total length of the machine is 114 meters, the design of the equipment is compact and new with unique appearance, it uses international steel to weld, superior in quality and energy-saving.

(1)The whole machine parts specifications:  

1.Foaming controlling Platform(standard)   L3m×W2.52m×H0.7m

2.Oven declining board (standard)       L9m×W0.98m~2.30m

3.Oven side links(standard)               L18m×W2.3m×H1.2m

4.Oven machine frame(standard)        L18m ×W4m×H3m             

5.Oven inner conveyer line (standard)    L18m×W2.3m×H0.83m

6.Foam block cutter machine (standard)    W2.3m×H1.30m(saw/knife with cross type )

 (2)Main technique specification

1.Total length33m×Total width 4m×H3m (From the mixing head to the cutting machine)

2.Foaming material Group  13 groups, man-machine interface, automatically computer control

3.Foaming width       980mm~2250mm

4.Foaming height       Max 1200mm

5.Foaming density     8Kg/m³~100Kg/m³

6.Foaming speed       2000r/min~7000r/min

7.Max total output     300KG/min 

8.Material spraying way

   The way of down sprayer head (upper, down, front, back can be adjusted)

   The way of trough

9.Controlling way of foaming

   PLC controlling, can continuously foaming two different formulations in one time

   All inverter controlling foaming and work in phase with the producing line

   Oven declining board height and width can be adjusted by electric

   Over side links width can be adjusted by electric

Remark:The above only for reference. All the data is subjected to sold production.

Vacuum box  

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