Pre-shredding Optimized And Compact & Space-saving

Rugged Rotor: The core of the single shaft shredder is its durable rotor. Made from high - quality alloy steel, the rotor is designed to withstand heavy - duty use and continuous operation. The rotor knives are carefully crafted with a unique geometry, typically made of DC53 steel, offering high hardness and excellent wear - resistance. They are arranged in a V - type layout, which not only maximizes the cutting force but also ensures a more uniform shredding effect. In addition, the rotor knives can be rotated and used on multiple edges, significantly extending their service life and reducing operating costs.

Precision - Engineered Counter Knives: Complementing the rotor knives are the counter knives, usually made of D2 steel (with a hardness of 58 HRC). These counter knives are precisely positioned to work in tandem with the rotor knives, creating a shear - cutting action that effectively shreds materials. The gaps between the rotor knives and counter knives can be adjusted, allowing for customization based on the type and hardness of the materials to be shredded.

Sturdy Shredding Chamber: The shredding chamber is constructed with thick - walled steel plates, providing a strong and stable enclosure for the shredding process. It features a segmented floor with brass guides and PU slides, which not only facilitates the smooth movement of materials but also reduces friction and wear. The chamber is designed to handle a wide range of materials, from soft plastics to hard - to - process items like tree roots and large plastic barrels.

Efficient Screen System: Beneath the shaft, there is a hardened steel screen. This screen plays a crucial role in controlling the size of the shredded particles. Different models of the screen are available, with various mesh sizes, allowing users to choose the one that best suits their specific requirements. The screen can be easily changed, enabling quick adjustments to the output particle size. Additionally, the machine is equipped with screen supports that are controlled by a hydraulic cylinder, ensuring reliable operation and easy maintenance.

Plastics: Our single shaft shredder is highly versatile in processing various plastic materials. It can handle plastic lumps, pipes, sheets, PE films, PP woven bags, PET bottles, raffia, and twine with ease. Whether it's post - consumer plastic waste or industrial plastic rejects, the shredder can effectively reduce them to a uniform particle size, which is suitable for recycling or further processing.

Wood: For the wood industry, the shredder is an ideal choice for processing wood pallets, wooden boxes, timber residues, and even tree roots. It can quickly break down these materials into smaller pieces, which can be used for biomass fuel production, wood pulp manufacturing, or as raw materials for the production of particleboard and other wood - based products.

Paper Products: When it comes to paper waste and confidential documents, the single shaft shredder offers a reliable solution. It can shred waste paper, cardboard, and sensitive documents into small pieces, ensuring data security and facilitating recycling. The shredded paper can be easily processed into new paper products or used for other applications such as animal bedding.

Scrap Metal: The shredder is also capable of handling certain types of scrap metal. It can process circuit boards, aluminum casings, copper, radiators, wires, cables, and other small - to - medium - sized metal items. By shredding the metal, it becomes easier to transport, sort, and recycle, increasing the efficiency of the metal recycling process.

Mixed Waste: In the context of municipal solid waste (MSW) and refuse - derived fuel (RDF) production, the single shaft shredder plays a vital role. It can handle a wide range of mixed waste materials, including household waste, industrial waste, and organic waste. By reducing the volume of the waste and shredding it into smaller pieces, it becomes more suitable for further processing, such as composting, incineration, or separation of valuable materials.

High - Torque and Low - Speed Operation: The single shaft shredder is designed to operate at low speeds while delivering high torque. This characteristic makes it particularly suitable for shredding tough and difficult - to - process materials. The low - speed operation not only reduces wear and tear on the machine components but also minimizes noise and energy consumption, making it an environmentally friendly choice.

Mechanical and Electrical Protection: The machine is equipped with comprehensive mechanical and electrical protection systems, ensuring safe and reliable operation. In case of motor overload or material jams, the PLC (Programmable Logic Controller) automatically re - orients the rotor direction to prevent damage to the machine. The IP54 control cabinet, which houses trusted brands such as Siemens and Schneider components, provides additional protection against dust and water, enhancing the durability of the electrical system.

Easy Maintenance: The design of the single shaft shredder takes maintenance into consideration. The rotor and screen are easily accessible, allowing for quick and convenient replacement or cleaning. The bearing is outcasted, which enables efficient and rapid blade changes. Moreover, the standardized ensure high interchangeability, reducing the maintenance time and costs. The rotor knives can be used multiple times before replacement, further contributing to the cost - effectiveness of the machine.

Customizable Options: We offer a range of customizable options to meet the specific needs of our customers. Different models of the screen are available, allowing for precise control of the output particle size. An optional extra pusher ram can be added for handling hollow or gigantic materials. The guide rail and pusher are adjustable and replaceable, ensuring smooth operation and a fully closed crushing chamber. Additionally, we can provide customized solutions based on the specific requirements of different industries and applications.

Compliance with Standards: Our single shaft shredder complies with European CE standards, guaranteeing its quality and safety. The safety devices are designed in accordance with international regulations, providing a secure working environment for operators.