Soft Capsule Encapsulation Machine

Soft Capsule Encapsulation Machine

Encapsulation Line:

1. Filling tolerance<±1.5%
2. Maximum single plunger dosage- 2ml
3. Die Roller Size— 80x100mm
4. Die Roller Speed — 0~5rpm, steplessly adjustable
5. Main Motor Power— 0.75 kW
6. Main Machine Power — 3kW
7. Power — 3 Phase 220V/380V415V,50Hz/60Hz
8. Overall Dimensions(L x W x H)— 1050 x 500 x 900)mm
9. Weight— 600kg
10. The cooling drums are cooled by both water and air.
11. Consumption of compressed air— 50NL/h
12. Consumption of gelatin— 2.5L/h( at 3 rpm)
13. Material consumption — 4.6L/h(at 3 rpm)
14. Lubrication oil consumption — 70g/h(Based on 3 rpm)
15. The requirement for space — 20m2

Tumble Drier   (2 baskets)

To be fit for the main machine

 (Basket size)—580 x 900mm

 Effective loading storage> 20kg (each basket)

    Motor Power —three Phase 380V/415V, 50Hz/60Hz,0.37Kw

    Fan Motor Power —3 Phase 380V/415V, 50Hz/60Hz,0.32Kw

    Running speed —0-20rpm (The speed is variable steplessly)

    Weight—310Kg

 Gelatin Melting and Service Tank (Model: GST—105)

1. Electrical heating
2. Three layers ( Thermal insulation and heating)
3. Top compressed air supply
4. Stirring speed—51rpm
5. Motor power—single Phase 220V/240V,50Hz,0.55kw
6. Heating power—220V/240V,50Hz 4kw
7. Temperature adjusting scope—20~100ºc
8. Weight —160kg

Specification of Softgel encapsulation machine :

  The main shaft left and right holes are machined by using the boring mill imported from Switzerland,so that the runout and parallelism of the left and right main shafts are up to the international advanced level.

  Micro-quantity lubrication technology is adopted for gelatine skin lubrication,realizing that the soft capsules are free from cleaning.

       The compulsory cold air is designed at two sides of soft capsule outlet areas as a result the net gelatine is not easy to wind around the pill dropping unit.

       PLC control is adopted for the adjustment of loading quantity the customer can realize the adjustment of medicine loading quantity by regulating the specific weight of the feeding materials and to make it simpler to adjust the loading quantity.

       The pill-pressing operation process is simple and reliable because the use of pneumatic clamping system

        Electric-driven lifting spray unit it can stop at any position according to needs so as to reduce the worker’s labor intensity

       The rotating speeds of each gelatine skin roller and the main shaft are synchronous mechanicaiiy; as a result,the operation is simple instead of complicated adjustment of synchronization during operation

       Optimized design of driving system reduces greatly the noise of whole equipment.

       With the precision regulation of the gelatine box opening and digital display, it is more convenient, quickly and accurately to adjust the thickness of gelatine film.

       The patent air cooling mode is adopted to cool the gelatine skin, it can avoid gelatine skin damage phenomenon under the high temperature and high humidity conditions, because it will affect the soft capsule forming.

       The conveyer belt mode is used for the outlet port ,so that the soft capsules,will not be piled up at the outlet port.

        The hopper is designed to keep the temperature.Therefore it is easier to press the soft capsules with mixed and suspension liquid and automatic technology is adopted for feeding.

        Rectangular spout design makes the forming of suspension liquid soft capsule more beautiful.

        The PLC and touch screen from the Garmany Siemens Company is adopted for the electronic control system.The PLC and touch screen from the Germany Siemens Company is adopted for the electronic control system .All frequency converters from Germany Siemens are used; all relays from France Schneider are used;all plug-socket components from German Weidmuller are used. Therefore the electronic control system is more stable and durable.

Features:

We have more than 20 years of die roll design and manfacturing experience. Strong design and manfacturing team,high accuracy CNC milling machine,inspection and measuring equipments enable us to provide customized high quality softgel and paintball die roll.

Flow chart of capsule filling machine:

Specification of S403 Micro-production Softgel Encapsulation Line:

1. Filling tolerance<±1.5%
2. Maximum single plunger dosage- 2ml
3. Die Roller Size— 80x100mm
4. Die Roller Speed — 0~5rpm, steplessly adjustable
5. Main Motor Power— 0.75 kW
6. Main Machine Power — 3kW
7. Power — 3 Phase 220V/380V415V,50Hz/60Hz
8. Overall Dimensions(L x W x H)— 1050 x 500 x 900)mm
9. Weight— 600kg
10. The cooling drums are cooled by both water and air.
11. Consumption of compressed air— 50NL/h
12. Consumption of gelatin— 2.5L/h( at 3 rpm)
13. Material consumption — 4.6L/h(at 3 rpm)
14. Lubrication oil consumption — 70g/h(Based on 3 rpm)
15. The requirement for space — 20m2

Tumble Drier   (2 baskets)

To be fit for the main machine

 (Basket size)—580 x 900mm

 Effective loading storage> 20kg (each basket)

    Motor Power —three Phase 380V/415V, 50Hz/60Hz,0.37Kw

    Fan Motor Power —3 Phase 380V/415V, 50Hz/60Hz,0.32Kw

    Running speed —0-20rpm (The speed is variable steplessly)

    Weight—310Kg

 Gelatin Melting and Service Tank (Model: GST—105)

1. Electrical heating
2. Three layers ( Thermal insulation and heating)
3. Top compressed air supply
4. Stirring speed—51rpm
5. Motor power—single Phase 220V/240V,50Hz,0.55kw
6. Heating power—220V/240V,50Hz 4kw
7. Temperature adjusting scope—20~100ºc
8. Weight —160kg

Main machine and drying machine: