Ball Fiber Filling Machine / Down-like Polyester Fiber Ball Shipping Bag Filling Machine / Fiber Ball Machine QL006B

PRODUCTION NAME: BALL FIBER MACHINE QL006B

DESCRIPTION:

• The ball fiber machine line is able to be used for producing down-like fiber ball and normal fiber ball and the finished fiber ball can be filled into shipping bags in order to save transportation cost.
• It can be handled by only 1 operator and controlled by Siemens PLC program;
• By special design, the new model is able to make very fine conjugate polyester fiber ball 2.5D which is already passed the toprange washing testing rule through Decathlon and 5 times for bedding productions by Ikea.
• With different producing data adjustment, we are able to make different fiber ball quality, size and elasticity according to client’s requirement and fiber raw material quality.
• The best fiber ball for warm air generated is to have not too tight and not too separated fiber balls, otherwise there will be no enough air stopped around.
• High technical, High capacity, High capability is the most important feature of the ball fiber machine.
• It is the top capacity and top capability in fiber ball forming in the world market in this moment.

MATERIAL APPLICATION:

• Conjugate hollow siliconized polyester fiber;
• Hollow siliconized polyester fiber; 
• Fire proof polyester fiber;
• Recycle hard and soft PSF;
• Size: 0.7D-15D 10-64MM

BEST FIBER OPTION RECOMMENDATION:

Jacket fiber: Conjugate hollow siliconized PSF virgin 2.5D less, 20MM length.

Bedding filling: Siliconized PSF 2D-15D, 20MM-51MM

COMPETITIVE ADVANTAGES:

• Washing testing standard capability;
• 1 operator is needed;
• Anti-deviation feeding conveyer system;
• V-wire cylinder and rollers adapted to the fine opener;
• Reasonable design that will protect the original polyester fiber elasticity quality, so that the finished  pillow will be good shape.
• Fine opener main cylinder circuit detection protection;
• Cylinder and rollers are made with high dynamic balance process, so that the machine is running without vibration hopper and noise;
• Extremely limited maintenance;
• Easy to operate.
• High production capacity;
• All electrical key parts are adopted by the most famous world brand such like Siemens, Schneider and AB etc, the client can find the local service easily;
• Overseas machinery commissioning by our engineers available;
• The machine safety control system is able to meet the top range safety rules in the world market;
• Finished productions is able to pass top range washing testing;

SPECIFICATION:

• Item no.: QL006B
• Power: 64.7kw
• Voltage: 380v 50Hz 3phase by order
• Capacity: 150-360kg/h according to different fiber
• Air pressure: 0.53M3/min, 6-8bar
• Bale breaker working width: 1200mm
• Fiber opener working width: 1000mm
• Ball fiber machine working width: 1000mm
• Layout: 16000*5000*4500mm
• Control system: Siemens PLC program
• Labor need: 1
• Weight: 8200KG

MACHINE LAYOUT:

EQUIPMENTS BELONGING TO THIS LINE:

MACHINES BELONGING TO THIS LINE:

Bale breaker T03E:

• The bale breaker is able to load 2 bales of raw  material at once in order to save labor cost;
• Custom bale breaker size according to different requirement.
• Anti-deviation conveyer system which will protect the belt long life;
• Reasonable nail apron design;
• It’s applied by non-woven production lines with load cell system while supplying material to a carding machine with mixing material;
• Stable load cell frame design which will not affect the accuracy in order to make proper mixing ratio.

Fine opener T01EA:

• The machine main structure is produced by computerized laser cutting machine in order to have stable quality and long life. 
• Anti-deviation device for te conveyer that keeps long life without damage. 
• The cylinder and rollers are produced with V-wire to open the fiber higher opening rate and the silicon
  without damage. 
• NEW DEVELOPMENT: Feeding and working speed can be reduced by inverters arranged the both
  conveyer, worker and main cylinder, so that we can adjust the speed according to different material and
  different opening rate. 
• It can be used for micro fiber also after developed with inverters. 
• Metal alarm system by control system. 
• Main cylinder circuite detector which is used to make sure for the cylinder not to stuck. 

Ball fiber machine T04CB:

• The down-like ball fiber machine is able to make 2.5D fiber up and 25mm-64mm polyester fiber according to different requirement;
• Adjustable ball fiber size and capacity that is able to reach different range of the fiber ball and finished production quality requirement.
• But reasonable design and technical balling date adjustment, the finished ball fiber is able to hold warm air and keep the production fluffy enough;
• It is able to pass the top range washing testing requirement by toprange productions.
• The vibration hopper has been specially designed by LION according to no-woven equipments technical that specially for opening, balling machines etc which is able to feed the raw material into the processing machine evenly in order to receive qualified uniform fiber quality.

Silo F10:

• The screw silo is modified according to the screw silo technical in EU market which is able to work with any filling material such like normal fiber, ball fiber and mixed foam, feather etc.
• The material discharging and input will be controlled by the photo cell signals in order to have freely material discharging and not to have any fiber stuck itself, so that the finished production is fluffy and good shape.

Shipping bag filling system:

• The shipping bag filling system can be used for filling material into bags by time flow controlled that already set up by the program;
• There is a pressing device adapted inside of the filing system that will push the material in a regular time in order to fill more quantity as much as possible.

Control system:

• All machines are able to reach the top safety standard from Europe, American and Australia markets;
• Different standard cable requirements can be arranged to the order;
• Safety relay;
• There is 24v voltage control system arranged to the control cabinet along with transformer.
• Control cabinet cooling system;
• Different PLC and control touch screen can be arranged accordingly such like Siemens, AB or Mitsubishi etc.
• Main cylinder circuit detection system that will protect the main motor not to burn.
• The while system is applied to CE and UL rules.
• Different power voltage can be arranged and tested before machine delivery;

FINISHED BALL FIBER:

• The finished down-like fiber ball can be used for jacket filling, comforter, and bedding productions;
• Able to be used for mixing material in sofa pads;
• Able to reach the top range washing testing;