Brewery Plant Design/ Complete Automatic Beer Product Equipment

Brewery plant design/ complete automatic beer product equipment

* Specialized in beer equipment production for years;

* Exported to more than 50 countries and regions in the world;

* Owning technical engineers to design specially for customers as per their actual sites;

* Having long term cooperated and more high reliable forwader;

* Super quality and wholehearted service

1. Introduction of beer product equipment                                                             

A commercial brewery is focus on regional market. The capacity request is not so high than micro breweries.

Their beers are always sold on shelf in bottle or canning. We are involved in providing  different types of

medium scale industrial breweries to clients worldwide. The output is mainly 15kL, 20kL, 30kL, 50kL per

working day.

The complete setup of these breweries is in compliance with modern brewery standards and specifications. These products enable systematic execution of milling, mashing, fermentation, filtration, filling and other 

related processes. We subject each brewing system to stringent testing procedures before launching them

in the market.

2. Specifications of our beer plant                                                                             

Note: 1hl=100liter; 1Gallon=3.7854liter; 1Barrel (BBL) =117Liter;

3. Details show of brewhouse equipment                                                                    

4. Components of our brewing equipments                                                               

Malt Milling Unit

Particle adjustable rolling crusher

Flexible or steel auger for optional

Brewhouse Unit

Mash tun, Lauter tun, Boiling Kettle, Whirlpool tun in various combination

Hot water tank and cold water tank for optional in special combinations

Infusion or decoction brewing methods are designed exactly

Stainless steel or copper cladding are popular

Two stages or single stage heat exchanger for wort cooling

Completely stainless steel integrated work platform

Sanitary and efficiency wort pump

All pipings and fittings

Fermentation Unit

Standard stainless steel conical cylindrical fermentation tanks

Single size as brewhouse is common used in restaurant

Tanks quantity is exactly calculated by fermentation cycle for various beers

All manhole, valves, pressure gauges, fittings etc are included

Bright Tank Unit

Standard stainless steel bright tanks for beer maturation, conditioning, service, carbonation

Single size as fermenter is common used in restaurant or bar

Tanks quantity is exactly calculated for various beers and the function

All manhole, valves, stone, gauges, fittings etc are included

Cooling Unit

Insulated glycol water tank with or without copper coil for glycol liquid holding and mixing

Efficiency chillers or refrigerators with fryonto supply cooling energy

Sanitary centrifugal pump for glycol water recycle among tanks and heat exchanger

All pipes, fitting, insulation materials are included

Controlling Unit

Electrical controlling cabinet with temperature, on-off controlling for brewhouse

Electrical controlling cabinet with temperature, on-off controlling for cooling parts

Temperature controller, thermocouple, solenoid valves etc are included

PLC with touch screen panel for special request

Other Facilities

Portable CIP system for cleaning the tanks

Beer filter unit 

Steam boiler for brewhouse heating

Beer dispense

Water treatment for brew water

Oil free air compressor

5. Manufacturing process of Beer making machine                                                   

6. The whole process of beer brewing                                                                         

1)    Crushing  and saccharification

Grind the malt to powder, make the wort after mashing transported to the filter pan by a pipeline

2)    Filter:

Send the wort after mashing boiled to wine tank filtration, separate the wort and spent grains

3)    Boil and add hops

Transferred to cooking wine cooking water tank with 100 degrees about 70 minutes, After adding hops, cooking the wort to the remaining 1000L till then along the pipeline transported to the fermentation room Cooling

4)    Cooling

The wort’s temperature is lowered to 10-12 C by cooler, then go into the fermentation tanks to ferment.

5)    Fermentation:

After adequate cooled wort into the fermenter, adding 10 - 15L of yeast for fermentation, takes about six days left to complete the fermentation, in this step will be the final malt in the sugar into alcohol by yeast (yeast Jiamai juice = Beer )

6)  Matuation and storage:

 Mature in the beer store as the necessary steps before ripening, beer maturation takes about three weeks of storage at 0 ° C for cask beer color, unique flavor development in this step will be the formation 

7. Frequently asked questions                                                                                      

Q: How long does it take to deliver a brewery?

Typically it takes about 1-3 months to manufacture a brewery. Depending on the size of the brewery, the amount of custom designed equipment, our general workload and the way of shipping,this period can be shorter or longer.

Q: How long does the equipment last?

Given the fact that most elements in a brewery are made of stainless steel, the longevity of a brewery is high. Given proper maintenance and the careful use of chemicals, a brewery can be used intensively for about 20 to 30 years. For some elements such as fillers and labelers with a lot of moving parts a shorter lifespan should be considered and more maintenance will be necessary, depending on the use.

Q: Can you help me with my entire brewery project or are there aspects you do not cover?

Our mission is to assist our clients with their brewing needs from start to finish and build a long-term relationship with them. We can help you with all aspects of your brewing need or work with one of our partners to accommodate your needs.

Q: Can I brew all types of beer on the TBE equipment?

Contrary to the open-vessel fermentation system mainly used in Eastern Europe and Germany, all beer styles can be brewed with our system. This means that a wide variety of ales and lagers can be made. Given the infectious style of Lambics, we do not recommend brewing or packaging these beers on shared equipment. 

8. Tiantai Beer brewing machine cases show                                                              

There are some other different capacity and models of our beer brewing system as below, please click the photos to learn more information: