Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > ABB > ABB CI858K01 3BSE018135R1 Communication Interface Module

ABB CI858K01 3BSE018135R1 Communication Interface Module

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Operating Temperature	-25℃~+70℃
Humidity	5%~95% (non-condensing)

Product Description

ABB CI858K01 3BSE018135R1I. Basic Information

Series Affiliation: High-performance Communication Interface Module of ABB AC 800M control system.
Functional Overview: Specifically designed for industrial fieldbuses and complex communication networks, supporting multi-protocol parallel communication to enable high-speed data interaction between PLC and distributed devices/third-party systems. It is suitable for industrial automation scenarios requiring high reliability and flexibility.

II. Core Functions and Technical Characteristics1. Communication Protocol Support

Mainstream Fieldbuses and Industrial Protocols:

EtherNet/IP: Supports industrial Ethernet communication, compatible with Rockwell systems, suitable for high-speed real-time control networks (transmission rate 10/100Mbps).
Modbus TCP: Modbus protocol based on Ethernet, used to connect third-party devices such as SCADA systems and intelligent instruments.
PROFINET IO (Optional Configuration): Supports Siemens industrial Ethernet standard, enabling access to PROFINET networks as a master or slave.

Serial Protocol Extension:

2 RS-485/RS-232 interfaces supporting serial protocols like Modbus RTU/ASCII and DF1, adapted to traditional industrial devices.

2. Communication Interfaces and Hardware Design

Interface Types:

2 RJ45 Ethernet interfaces (supporting redundant network configuration), 1 PROFIBUS DB9 interface (optional), and 2 nine-pin D-type serial interfaces.

Physical Characteristics:

Optoelectronic isolation design (isolation voltage ≥1000VAC), strong anti-electromagnetic interference capability, suitable for harsh industrial environments.
Standard 35mm rail mounting, supporting hot-swapping (requires cooperation with AC 800M rack) for convenient maintenance.

Status Indication:

Multiple groups of LED indicators (POWER, LINK/ACT, ERROR, BUS STATUS) for real-time display of network connection, data transmission, and fault status.

3. Performance Parameters

Data Processing Capacity:

Supports real-time data refresh cycle ≤0.5ms, suitable for high-speed closed-loop control scenarios (e.g., motion control, robot collaboration).

Node Capacity:

≥100 slave devices in EtherNet/IP master mode; Modbus TCP supports ≥200 client connections.

Electrical Characteristics:

Operating temperature range -25℃~+70℃, humidity 5%~95% (non-condensing), meeting industrial-grade environmental requirements.

III. Working Principle and Communication Mechanism1. Protocol Processing Logic

EtherNet/IP Communication Process:

As a master, establishes connections with slaves via CIP (Common Industrial Protocol), using the Producer/Consumer mode for real-time data transmission;
As a slave, responds to master commands and uploads local I/O data or device status.

Modbus TCP Communication Process:

Sends Modbus protocol frames (e.g., function codes 0x03 read register, 0x10 write multiple registers) via Ethernet, supporting TCP port customization and timeout retransmission mechanisms to ensure data integrity.

2. Interaction with AC 800M System

Backplane Bus Communication: High-speed connection with the CPU module via the VME bus, mapping external device data to the input/output image area of the PLC, and supporting user configuration of data mapping tables in ABB Control Builder.
Redundancy Mechanism:

Supports Ethernet ring networks (e.g., FastConnect) and power redundancy, enhancing system reliability for critical scenarios where downtime is not allowed (e.g., petrochemical, power systems).

3. Fault Diagnosis and Tolerance

Monitors faults such as network disconnection, packet errors, and slave timeouts in real time, alarms via LED, and sends fault codes to PLC (e.g., error code 0x20 indicates EtherNet/IP network topology abnormality);
Built-in watchdog timer automatically restarts the communication link during anomalies, reducing manual intervention.

IV. Typical Application Scenarios

High-End Manufacturing Integration: Connects EtherNet/IP-compatible servo systems and industrial robots (e.g., ABB, FANUC) to achieve synchronous control and data interaction of multiple devices.
Smart Factory and Digital Transformation: Serves as an industrial Ethernet gateway to upload on-site device data to the MES system via Modbus TCP, supporting OPC UA protocol for docking with cloud platforms.
Hybrid Protocol Network Construction: Runs EtherNet/IP and Modbus RTU simultaneously in the same module, adapting to both old equipment (e.g., frequency converters) and new intelligent sensors, reducing transformation costs.
Process Automation and Energy Management: Connects distributed I/O modules (e.g., Siemens ET 200SP) via PROFINET to collect real-time data from power monitoring systems and HVAC equipment.

V. Comparison with Similar Modules (Taking CI855K01 as an Example)

Comparison Dimension	CI858K01 (3BSE018135R1)	CI855K01 (3BSE018106R1)
Communication Protocols	EtherNet/IP, Modbus TCP, PROFINET (optional)	PROFIBUS DP, Modbus RTU
Interface Types	2× Ethernet + 2× Serial + 1× PROFINET (optional)	1× PROFIBUS + 2× Serial
Network Speed	10/100Mbps (Ethernet)	Up to 12Mbps (PROFIBUS)
Application Scenarios	High-speed industrial Ethernet, multi-protocol hybrid networking, digital factories	Traditional fieldbuses, Modbus device integration
Redundancy Capability	Supports Ethernet ring network, power redundancy	Basic optoelectronic isolation, no network redundancy

VI. Conclusion

The CI858K01 module is a core component of the ABB AC 800M system for industrial Ethernet and multi-protocol integration, with advantages in:

Protocol Compatibility: Simultaneously supports mainstream industrial protocols like EtherNet/IP and Modbus TCP, adapting to full-scenario needs from traditional devices to intelligent manufacturing;
Performance Upgrade: High-speed data processing and redundancy design meeting reliability requirements for high-end manufacturing and critical process control;
System Expandability: As an industrial communication gateway, it seamlessly connects to IT systems (e.g., MES, cloud platforms), facilitating factory digital transformation.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

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Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric	A-B	XYCOM	AMAT
TOSHIBA	CCC

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CI858K01 | 3BSE018135R1 | 1MRB150011R1

ABB CI858K01 3BSE018135R1 Communication Interface Module

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