New Mango Juice Processing Machine for Beverage Production Food And Manufacturing Plants

Processing tropical fruits such as mangoes and pineapples into fruit juice aims to increase the added value of the fruits, extend their shelf life, expand sales channels, and meet the market demand for natural and nutritious fruit juice beverages. Through modern mango juice production lines, standardized, large-scale and automated production of juice can be achieved, ensuring stable product quality and enhancing the competitiveness of enterprises.

The main processing procedures of mango juice/pineapple juice

pineapple juice production line

1. Cleaning:

Spray or brush cleaning equipment is used to thoroughly clean raw materials such as mangoes and pineapples, removing sand, impurities and pesticide residues to ensure the hygiene and safety of subsequent processing.

2. Peeling:

Mangoes: The peels and pits need to be removed. Usually, an automatic peeler and pit remover or manual auxiliary processing is used.

Pineapple: The outer skin and hard core need to be peeled off. A rotary peeler is commonly used.

Different fruits are equipped with different peeling devices based on their structure and fiber characteristics to ensure the juice yield and the integrity of the flesh.

3. Pulping

The pulp is crushed into a paste by a pulping machine, and at the same time, the initial separation of fruit residue and juice can be achieved, preparing for the subsequent processes.

4. Degassing

By using vacuum degassing equipment, the gas in the juice is removed to prevent oxidation, color change and flavor loss, and to improve the stability and shelf life of the product.

5. Sterilization

By using instantaneous high temperature (UHT) or pasteurization methods, it effectively kills microorganisms, ensures food safety, and retains more nutrients and natural flavors.

6. Filling

The sterilized juice immediately enters the aseptic filling stage. According to customer requirements, various filling methods such as glass bottles, PET bottles, aluminum foil bags or Tetra Pak packaging can be selected.

pineapple juice machine

pineapple juice processing factory

mango juice production process

mango processing machinery

mango juice production line

Features of the mango/pineapple juice production line

High degree of automation: The entire process from cleaning to filling is fully automatically controlled, reducing labor costs.

Strong adaptability: The configuration can be flexibly adjusted according to different fruit varieties.

High juice yield: Optimize the juicing and pulping processes to maximize the efficiency of juice extraction.

High hygiene standards: The entire production line complies with HACCP and GMP production requirements to ensure food safety.

Energy conservation and environmental protection: Energy consumption is reasonably controlled, and it is equipped with a wastewater recycling and discharge treatment system.

Precautions during the production process

Raw material control: Select fruits that are moderately ripe, fresh and free from spoilage to ensure the flavor and quality of the juice.

Thorough cleaning: The fruit peels may contain pesticide residues and must be cleaned with highly efficient equipment.

Regular equipment maintenance: Ensure that the cutting tools, conveyor belts, pipelines, etc. are clean and free of residues to prevent secondary pollution;

Precise temperature control: The sterilization and cooling processes must strictly control the temperature and time to prevent nutrient loss.

Aseptic filling: The filling environment must be kept clean, and the filling equipment needs to undergo regular CIP (On-site cleaning) and SIP (on-site sterilization) operations.