Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > ABB > ABB PFEA111-20 3BSE050090R20 Tension Controller

ABB PFEA111-20 3BSE050090R20 Tension Controller

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model

Product Description

The ABB PFEA111-20 3BSE050090R20 is a module for industrial tension control. It is mainly applied in scenarios requiring precise tension control in industrial production, such as papermaking, textiles, printing, cable manufacturing and other industries. It accurately measures and controls the tension of materials during unwinding, rewinding and processing to ensure product quality.

Core Functional CharacteristicsInput/Output Functions

Supports input from 2 load cells for accurate tension measurement.
Provides voltage and current outputs (A+B), adapting to various actuators for precise tension control.

Signal Processing Capability

Equipped with adjustable filtering to ensure precise signal processing, effectively removing interference signals and improving measurement and control accuracy.

Display Function

Displays readings of A, B, A+B or A-B, facilitating users to understand tension measurement information for debugging and monitoring.

Fieldbus Interaction Function

Enables communication and data exchange with other devices, facilitating integration into the entire industrial automation control system.

Working Principle and Control Logic

Based on the effect of coils and magnetic powder, tension control is achieved by adjusting input current to change output. During operation:

Physical tension signals detected by tension sensors are converted into electrical signals, processed through signal conditioning and ADC conversion, and then sent to the controller for calculation.
The controller compares the target tension value with the real-time measured value to generate an error signal, calculates the control quantity through PID adjustment, and outputs it to the actuator to achieve closed-loop control, maintaining tension near the set value.

Parameter Setting and Debugging Key PointsParameter Setting

Communication Parameters: Configured according to connection requirements with other devices.
Sensor Configuration Parameters: Adjusted based on the actual sensor model, including input channel selection, signal type, range, sensitivity coefficient, etc.
Core Tension Control Parameters: Such as proportional coefficient (P), integral time (I), derivative time (D), which need to be debugged and optimized according to specific application scenarios and control requirements.

Debugging Key Points

Ensure correct module installation and wiring, then power on and check the tension detector signal.
Program and set relevant parameters, calibrate the zero point and full scale of the tension signal.
Inspect the system through manual adjustment and operation to confirm normal tension display and actuator operation.
Switch to automatic control mode and adjust PI parameters based on operation to ensure stable tension system operation.

Typical Faults and SolutionsAbnormal Tension Display

Possible Cause: Incorrect installation/wiring of the tension detector or signal interference.
Solution: Check installation and wiring, identify interference sources, and adopt anti-interference measures (e.g., adding shielded wires or filters).

Unstable Tension Control

Possible Cause: Unreasonable PID parameter settings.
Solution: Readjust PID parameters, gradually adjusting P, I, and D coefficients based on system response to achieve stable control.

Communication Failure

Possible Cause: Incorrect communication parameter settings, damaged communication lines, or compatibility issues between devices.
Solution: Verify communication parameters and lines, ensure consistent communication protocols, and update device drivers/firmware if necessary.

Difference Comparison with PFEA112-20 and PFEA113-65

Compared with PFEA112-20 and PFEA113-65, PFEA111-20 differs in communication interfaces, control algorithms, and roll diameter tracking capabilities:

Communication Interfaces: Relatively fewer interfaces compared to the others.
Control Algorithm: Uses basic PID control instead of advanced adaptive algorithms.
Roll Diameter Tracking: Requires external roll diameter signals (not built-in).
Sensor Compatibility: Supports fewer AI channels without redundant configuration (unlike PFEA113-65's 4 AI channels).

In contrast, PFEA112-20 and PFEA113-65 offer advanced features such as:

PFEA113-65: New EtherNet/IP, Profinet interfaces, adaptive PID + fuzzy control, built-in roll diameter calculation, and multi-sensor redundancy support.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

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Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric	A-B	XYCOM	AMAT
TOSHIBA	CCC

Find Similar Products By Category: Electrical & Electronics > Electrical Control System

Product Tags:

PFEA111-20 | 3BSE050090R20 | 3BSE028140R0020

ABB PFEA111-20 3BSE050090R20 Tension Controller

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