HB-YD788 Customizable Soldering Wire Super Wear-Resistant Hardfacing Welding Repair Structural Components-Tin Steel Silver

 We develop our High quality self shielded wear resistant flux cored welding wire always according to plate's characteristics. This guarantees good performance regarding no clearing slag, low welding spatter, smooth surface, high welding efficiency and a transition coefficient above 0.9

1. Cutting steel belt

Our steel belt is purchased from China's large steel belt factory. We will test the thickness and stretchability of the steel strip. And cutting the steel belt into 9 segments,then connect these steel belt by steel band butt welder, no broken ends.

 2. Cleaning steel belt

Get into the ultrasonic cleaning machine for cleaning the steel belt, and then drying,no water stains on the steel belt. 

 3. Filling into powder of flux cored welding wires

Firstly, the steel strip is extruded into a U-shaped through the machine,then filling the powder into the steel belt. We have more than 100 kinds of flux cored welding wire, according to the specific purpose to recommend the most suitable flux cored welding wire model. And we can also specialize in the development of customer needs flux cored welding wire. R & D of flux cored welding wire allows customers to test.

 4. Drawing forming

Our flux cored welding wire's standard diameter have 1.2mm; 1.6mm; 2.4mm; 2.8mm; 3.2mm; 4.0mm. And we have the CNC machine to control the powder flow, the fluency of welding wires feeding and the diameter. The system of this CNC machine is debugged by our own technical staff, can ensure good wire production efficiency.

 5. Packing and finished product's inspection

The packing sizes of our welding wire are 150-250kg/barrel and 15kg/box. Our packing barrels are waterproof, and 4 packets of desiccant are placed in each barrel. In order to protect the wire, it is not easy to damp.

Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.

As well as, our quality control personnel will check whether the finished welding wire is qualified every day. 

Wodon flux cored welding wire's advantage

1. Wire feeding smooth, electric arc is stable, the diameter is even.

2. The welding wire has small spatter, little dust and more than 90% deposition efficiency.

3. Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.

4. For the metal wear field, independently developed more than 100 kinds of flux cored wear resistant welding wire, can meet a variety of working conditions, parts of the wear-resistant requirements;

5. The matrix and the wear-resisting layer are the metallurgical combined, and the welding does not fall off after welding, and the stress is released evenly after the surfacing.

6. Provide qualification certificate, product specification, surfacing process, composition and hardness test report of surfacing layer, etc.

 WODON wear plate and flux cored welding wires widely used for kinds of industry field: Dredging, Mining, Steelworks, Refineries, Cement, Timber, Power Generation Plants, Earthmoving, Coal Power Plant, etc.

The steel manufacturing industry, for example, requires wear protection for hoppers, conveyor liners quickly erode without hardfacing protection. And coke injection line elbows, alloy hopper,  reverse fan box, dust handling system, high blast furnance coke screens, replaceable ID fan housing liners, wood pulp transfer line, log stacker fork liners, 1/2'' on 1'' mill feed chute liner, flat back elows.

In mining, without hardfacing protection, critical components such as chute liners, front-end loader liners, and wear pads prematurely lose their usefulness due to the impact of silicious matter.

Refuse processing plants use overlay products hydrapulper liners and beaters, screw conveyors, conical section wear liners, baler liners, tub liners, transfer points, fan blades and liners, and ash removal systems.

As below is some examples of welding wire repairing : 

Coal grinding roller surfacing welding wire; Vertical cement mill surfacing welding wire; Squeeze roller surfacing welding wire; Repair welding wire for middle trough of coal mine; Roller surfacing welding wire; Repair welding wire for steel slag grinding roller; Repair welding wire for star wheel; and other repair welding wire.

Various kinds of gas protection repair welding wires (repair all kinds of wear-resistant parts), high temperature resistant welding wire, grate bar and single tooth roller repair welding wire, impact resistant welding wire and various welding wires containing special elements  (which can be customized as required)

 Customer visit our factory