Home > Products > Liquid Preparation & Filling Machine > Soft Capsule Shaping Tumbler Dryer and Drying Machine Intelligent Tumbler for softgel automatic tumble dryer
Soft Capsule Shaping Tumbler Dryer and Drying Machine Intelligent Tumbler for softgel automatic tumble dryer
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Product Description

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Double-layer Superposition Drying Tumbler for soft capsule drying Rotor cage
Construction and function profile for SINO-300B Intelligent drying rotary cage
1.The Double-layer Superposition Drying Tumbler for soft capsule drying Rotor cage is an intelligent device for drying, shaping and polishing soft capsules. A drying line is made up of one or more units, each of which has the capacity of 75kg capsules drying capacity. A unit contains 2 cages, the rack of which is Aluminum Alloy, enclosed by 304 stainless steel plate and PC plate. There are 4 PC plate doors in the front. The upper
part is 2 capsule cage, and the lower part is a rotary dehumidifier unit. The middle is the oil tray which sealed with shell to prevent oil and dirty infiltration to the lower part. The drying air of the dehumidifier is sent to the upper part of the inner air circulation box by the dehumidifier fan, and the processing wind is returned to the lower dehumidifier though top pipeline and also filtered by the oil filter. The two rotary cage is separated by PC plat. Every up air circulation box is separated and installed by 3 800 volume fans to dry the capsule. The volume of each rotary cage is 0.9 cubes with 800*3=2400 times circulation. Every rotary cage is driven by a 1:12.5 gear motor and the rotary speed could be adjusted by frequency converter, with the fastest speed 13 rev/min. The gear motor is installed on the right corner of the machine. Oil and dirty will not come into the gear motor by the stainless plate and rotary cage. Each cage is equipped with a roller bracket, on which the cage is installed. After open the front of the PC door, the bracket and the cage could be pulled to the transfer vehicle at the same time. User could buy an automatic cage cleaning machine. The trolley could transfer the cage to the cleaning machine and cage and bracket could be got cleaned by the machine automatically. There is a pipeline connected to h the oil storage tank from middle oil bearing tray, and then the wasted oil will be processed regularly. The digital temperature and humidity sensor, stopping and reverse button, status indicator, normal operation and fault indicator lampare all installed on the top button box. LED lamp and ultraviolet disinfection is installed in the top to disinfect.
2.PLC control the regeneration and heating by dehumidifier unit. Cold water switch, cage rotary speed, rotary direction and timely Ozone disinfection are also be controlled. The temperature, humidity of each rotary cage, Driving frequency converter working state, cold water pressure, PC door, exhaust fan, electric power supply and temperature protection could be detected in this way.
3.Pluralities of units could be connected into an intelligent drying line. PLC is divided into host and slave. The host station control slave station, and coordinate the cooperation between each units. Also the dehumidifier was controlled to work intelligently according to working temperature and energy optimization management. The man to machine interface of the
touch screen is communicated to the equipment by RS232/RS485. The equipment parameters could be read out and also the instruction of operator is conveyed to the PLC though touch screen. ITO could be built between operator and the equipment by internet (user option), that is, operators can monitor the working and fault status of each unit through the network.
Machine Entity Diagram
Air fan (inside cage) power | 0.4KW*4=1.6Kw | ||||||
Regenerative wind power heating | 9*0.8Kw=7.2Kw | ||||||
Solid state relay control Transmission power | 1.5KW*2=3KW | ||||||
Main fan power | 0.37KW*2=0.74KW | ||||||
Designed air flux of desiccant wheel | 1600 Cubic meter per hour | ||||||
Volume air change | 900/H | ||||||
Dehumidification water | 3.5kg/H | ||||||
discharged from plant by up dehumidification fan Electricity supply | AC380V 3-phases 5 wires | ||||||
Compressed air supplied | 4kp | ||||||
Water chilling unit | Centralized supply 2.5P times the number of units | ||||||
Rotary cage | dia 1000mm | ||||||
length | 1000mm | ||||||
Max.loading for rotary cage | 100kg | ||||||
Working loading for rotary cage | 80-100kg | ||||||
Regenerative heat and humid air volume | 200 Cubic meters per hour, discharged to the outside of the plant | ||||||
Outline dimension | 2400*1380*1915 | ||||||
Workshop environment | Normal/25°C HR55% |
Instructions on the dehumidifier
The domestic dehumidifier has 2 ways of dehumidification; one is chemical and the other is active silica gel. The Chemical dehumidification follows the principle of Lithium chloride absorption to dry the wet air to achieve dehumidification. Then by heating the lithium chloride, evaporated water is discharged to the outside. And the cycle ofcontinuousdehumidification is repeated. Lithium chloride moisture fast, easy to dry air, and with low energy consumption. However, lithium chloride is toxic and hazardous chemicals, (lithium chloride is white crystal with deliquescence, salty taste. It is dissolved in water,
ethanol, acetone, pyridine and other organic solvents. Although belongs to low toxic class, it has a strong stimulation and corrosion to the eyes and mucous membrane). Some of the molecules will escape during dehumidification process. The chemical dehumidification is widely used in non pharmaceutical and food industries. However, under the strict supervision
to the pharmaceutical and food industry, and the development of dehumidification technology, a new generation of active silica gel dehumidifier has been developed successfully. The active silica gel desiccant wheel was introduced to replace the lithium chloride chemical dehumidifier. Now the activated silica desiccant dehumidification is wildly used in food and
pharmaceutical industry to improve food and drug safety.The activated silica gel rotary dehumidifier, which is a slow rotation of the active silica gel runner, and the processed air past through the 3/4 active silica gel of the rotary wheel to get dried. The other part of the processed air is heated to 100 degrees above, through the wheel of the 1/4 part of the activated silica gel to absorb moisture, so that water becomes steam and exhaust to outside though fan. The dry air is get by this continuous working.
Manufacturing standard of dehumidifier: QB/T 4109-2010
Advantage of intelligent to non intelligent cage
1.The whole process of the drying process can be monitored in any time. The dryness of Capsule is determined by data.
2.Each section of the cage is relatively independent, closed, and air circulation is within each section. The workshop environment has little impact on the machine, and it is in line with the requirements of GMP.
3.It needs 80-100 square meters drying room, 80-100KW for rotary wheel dehumidifier and 24~28 hours of continuous work for drying 800 thousand tablets of 500mg capsules with traditional method. Now it takes only 16 hours of continuous work, 48KW power with 8 rotary cages. The actual energy consumption is only 25% compares to the traditional way. The effect of energy saving is very obvious and also it saves the drying space and equipments, air conditioning pipes.
4.The temperature of each rotary cage could be controlled separately to short the drying time, manpower and production cost.
5.Different drying curve parameters could be set according to the different varieties of soft capsule to optimize the drying process of soft capsules.
Work Shop
Sino Pharmaceutical Equipment Development (Liaoyang) Co., Ltd. (SINOPED) is a professional manufacturer and supplier of pharmaceutical and chemical machinery and equipment in China. We belong to SINOPEC International Group. We have a well-experienced team to manufacture pharmaceutical machinery and equipment and a professional design institute. With rich experience in pharmaceutical machinery and equipment field and numbers of professional engineers, we have designed and developed many types of machinery and equipment in many varieties. Our main products are glass-lined reactors, fermentors, centrifuges,granulators,mixers, spray dryer, pulverizers, tablet presses, soft and hard blister packing machines, capsule filling machines, cartoners and rollers. In the past years, we have made great achievements due to our good credit and service. We have established long-term business relations with many customers and some of our overseas customers have appointed us to be their purchase agency in China.
Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Iran,
Japan,Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides
machinery and equipment, we also supply production lines, turn key projects and know-how. In SINOPED you can get your desired goods with the best prices and good quality. We welcome your enquiries from at home and abroad.
Our products are exported to many countries & areas, such as Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Iran,
Japan,Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides
machinery and equipment, we also supply production lines, turn key projects and know-how. In SINOPED you can get your desired goods with the best prices and good quality. We welcome your enquiries from at home and abroad.
Our Exhibition
One-year warranty period for whole machine except of tubes and human factors etc, and 12-month of after-sale service from the date when you receive machine or 12 months when installation finished; Consultant services for whole machine life, and 24 hours technical support by email; UPS, English software, user manual and the installation & debugging by our experienced technicians.
1. Can your machine meet our need well? We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company? We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way? T/T by our bank account directly, or by the trade assurance service, or by the West Union, or in cash.
4. How can you ensure the machine's quality after we put the order? Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money. Please note our above business license and
certificates. And if you don't trust us, you can use the trade assurance service or by LC.
6. Why choose your company? We have been engaged in the manufacturing of various packing machines professionally over 10 years,and we can provide better after-sales service.
1. Can your machine meet our need well? We will supply you a proposal as to your specific requirement, and each machine is customized to satisfy customer's need well.
2. Are you a factory or a trading company? We are the manufacturer, and have been in industry for more than ten years.
3. What's your payment way? T/T by our bank account directly, or by the trade assurance service, or by the West Union, or in cash.
4. How can you ensure the machine's quality after we put the order? Before the delivery, we will send you machine's pictures and videos, or you can come to us to have the quality checking by yourself, or by the third party inspection organization contacted by your side.
5. We are afraid you won't deliver us the machine after we pay you the money. Please note our above business license and
certificates. And if you don't trust us, you can use the trade assurance service or by LC.
6. Why choose your company? We have been engaged in the manufacturing of various packing machines professionally over 10 years,and we can provide better after-sales service.
Contact Us
- Sino Pharmaceutical Equipment Development (Liaoyang) Co., Ltd.
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