Home > Products > PCBN- Brake disc > Halnn BNK30 Brazing CBN/PCBN Cutting Insert Semi-Finishing Turning Brake Disc
Halnn BNK30 Brazing CBN/PCBN Cutting Insert Semi-Finishing Turning Brake Disc
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Product Details
Brand Name | Halnn Tools | Place of Origin | China | |
Model Number | BN |
Product Description
Halnn BNK30 Brazing CBN/PCBN Cutting Insert Semi-Finishing Turning Brake Discor
With the vigorous development of the automotive industry, the demand for brake disc products has increased year by year. As a key component of the car brake system, the brake disc is a powerful guarantee for safe driving. Processing efficiency and quality are especially important for the manufacture of brake discs. Halnn Tools has successively launched the new material CBN inserts BN-S300/BNK30/BN-K20/BN-K10, as the replacement tool materials.
Why choose Halnn Tools BNK30 PCBN Insert ?
At present, the tool materials for machining brake discs on the international market are cemented carbide tools, coated carbide tools and CBN tools, but the comprehensive comparison of CBN tools is the best choice.Please
1)BNK30 grades have high hardness and good wear resistance, which is 15 times to 20 times that of cemented carbide tools.
2)Can withstand high-speed cutting, the highest line speed can reach 2000m / min, improve production efficiency
3)The CBN tool adopts the method of dry cutting, which is more in line with “green manufacturing”.
The Pictures of PCBN Inserts
Characteristics of CBN Insert Used for Brake Disks
CBN Grade | Binder | CBN Content(%) | Granularity | Hardness(HV) |
BN-S300 | AL,TIC | 97 | 4—6 | 3400—3600 |
BN-K10 | Si,Co | 95 | ≤ 2 | 3300—3500 |
BN-K20 | AL | 95 | 2—4 | 3400—3600 |
BNK30 | Si,TIC | 97 | 2—4 | 3400—3600 |
CBN Cutting Parameters for Reference
Insert Grade | Suited Materials | Machining Type | Typical Application |
BN-S300 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Brake Drum, Cast Iron Engine ,Gearbox, Cylinder Liner |
BN-K20 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Brake Drum, Cast Iron Engine ,Gearbox |
BNK30 | Gray Cast Iron,Iron based alloy | Roughing, Finishing | |
BN-K10 | Gray Cast Iron,Powder Metallurgy | Finishing | Brake Disc, Valve seat ring, Engine Cylinder bore ,Powder Metallurgy Parts |
BNK30 CBN inserts processing brake disc
BNK30 grades are brazed/Brazing CBN inserts with multiple cutting edges. At the same time, according to customer requirements, solid /Brazing CBN inserts can be made for roughing/Semi-Finishing Turning.
Item | Brake Drum Manufacturer | Image |
Component Materials | FC250 (HT250) | |
Machining Process | Roughing, Dry Cutting | |
Hardness | HB170~HB210 | |
Selected insert | BNK30 | |
Testing Performance Comparison | ||
Insert Materials | Cutting Parameters | Machining Qty |
Halnn BNK30 | Vc=1000,Fr=0.2,ap=0.3 | 160 |
Other PCBN | Vc=800,Fr=0.2,ap=0.3 | 100 |
The tool life improved 60% |
Our service
Pre-Sales Service
l Prompt reply and 24 hours online,professional team to provide best price and quality product.
l Same testing support
l Every batch of products will be tested to ensure its quality.
After-sales Service
l The real-time logistics information monitoring
l Any questions about the product can be consulted at any time.
l Product with any problem can return.
Contact Us
- Halnn tools
- Contact nameJoanna Chat Now
- Phone86-175-37165259
Product Categories
PCBN INSERTS | PCBN- Brake disc | PCBN-engine block | Hard-Turning Hardened Steel |
Solid CBN Inserts Processing Pump | Solid CBN Inserts Processing Rolls |
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