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High Speed Machining Brake disc with PCBN Cutting Tools
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Product Details
Brand Name | Halnn Tools | Place of Origin | China | |
Model Number | CNGA,DNGA,CCGW,TNGA,WNGA,VNGA,SNGA,VCGW,TCGW |
Product Description
High Speed Machining Brake disc with PCBN Cutting Tools
As the main component of the car, the brake disc is a powerful guarantee for safe driving. With the continuous updating of the automotive industry, higher requirements are placed on the tools for machining brake discs.Halnn Tools has successively launched the new material CBN inserts BN-S300/BN-K30/BN-K20/BN-K10,as the replacement tool materials.
Why Choose Halnn Tools PCBN Cutting Tools?
With the development of the cutting tools industry, the appearance of superhard cutting tools made it possible that dry cutting and high speed cutting brake disc. Especially Halnn BNK20 and BNK30 cbn inserts satisfy the customers. And now they are already used for machining brake disc in this industry.
Above 3 type cbn inserts(BNK30 and BN-K20) all can be normal used with high cutting temperature (about 1300℃), it has high red hardness and chemical stability. And the cutting speed can reach 1500m/min when finish turning brake disc. And the surface roughness can be ensure within Ra1.6.
Pictures of PCBN Cutting Tools
PCBN Cutting Tools Parameters for Reference
Insert Grade | Suited Materials | Machining Type | Typical Application |
BN-S300 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Gearbox, Cylinder Liner Brake Drum, Cast Iron Engine, |
BN-K20 | Gray Cast Iron | Roughing, Finishing | Brake Disc, Brake Drum, Cast Iron Engine,Gearbox |
BNK30 | Cast Gray Iron, Iron based alloy | Roughing, Finishing | |
BN-K10 | Cast Gray Iron, Powder Metallurgy | Finishing | Brake Disc,Powder Metallurgy Parts, Valve seat ring, Engine Cylinder bore |
Characteristics of PCBN Cutting Tools
Insert Grade | Binder | CBN Content(%) | Granularity | Hardness(HV) | Cutting Depth | Condition |
BN-S300 | AL,TIC | 97 | 4—6 | 3400—3600 | ≤2mm | Continuous |
BN-K10 | Si,Co | 95 | ≤ 2 | 3300—3500 | ≤1.5mm | Continuous |
BN-K20 | AL | 95 | 2—4 | 3400—3600 | ≤0.5mm | Continuous |
BNK30 | Si,TIC | 97 | 2—4 | 3400—3600 | ≤0.5mm | Continuous |
Application Case
Item | Brake Drum Manufacturer | Image |
Component Materials | FC250 (HT250) | |
Machining Process | Roughing, Dry Cutting | |
Hardness | HB180~HB220 | |
Selected insert | CNGN120412 | |
Testing Performance Comparison | ||
Insert Materials | Cutting Parameters | Machining Qty |
Halnn BNK30 | Vc=1150,Fr=0.2,ap=0.25 | 640 |
Other PCBN | Vc=880,Fr=0.2,ap=0.25 | 475 |
The tool life improved 35%, and the efficiency improved about 30% ! |
Our service
Pre-Sales Service
l) Prompt reply and 24 hours online,professional team to provide best price and quality product.
l) Same testing support
l ) Every batch of products will be tested to ensure its quality.
After-sales Service
l) The real-time logistics information monitoring
l ) Any questions about the product can be consulted at any time.
l) Product with any problem can return.
Contact us | |
Joanan@halnntools.com | |
To | +86 17537165259 |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |
Contact Us
- Halnn tools
- Contact nameJoanna Chat Now
- Phone86-175-37165259
Product Categories
PCBN INSERTS | PCBN- Brake disc | PCBN-engine block | Hard-Turning Hardened Steel |
Solid CBN Inserts Processing Pump | Solid CBN Inserts Processing Rolls |
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