Gas Assisted Plastic Injection Mould For Auto Parts DME Base

Quick Detail:

1. The part name: Auto Parts (plastic injection mold)

2. Plastic material: PP

3. Cavity material: P20H

4. Mold life: 500k shots or according to customers quantity condition to decide it with saving cost for our customers.

5. Gate type: Sub-gate, Banana gate, Edge gate, Direct gate, fan gate, point gate, valve gate, tip gate etc according to our customers requires.

6. Mold base standard: LKM Local standard, DME or HASCO,Customize according to customers\' requirements

7. Standard of mold accessories: LKM, DME, HASCO, MISUMI, Meusburger, CUMSA, Progressive, INCORE, HRS, Husky, YUDO, PETS, MOLD-MASTER, MERKLE, Parker, HPS, LKM, EUCHNER, RJG, cilpres, NITTO, CRACK, ASSAB, GSW DIN standard, BOHLER, AISI standard, DAIDO JIS standard, PUNCH etc according to our customers requires.

Description:

The part name: Auto Parts

Mold type: Plastic Injection Mould with hot runner system and Gas assisted injection

Part Material: PP

Locating ring Dimension: Ф3.99\",

KO Pattern: 7”x7”,

Sprue Radius: SR 1/2\"

Ejection type: Pins, Sleeves

Mold construction description: Hot runner system, sliders, 2 plates. Gas assisted injection.

This product is made of PP plastic material and it is one of the components of the reputable brand Auto. The mold construction is complicated and there are many inserts, sliders, lifters and ejection pins, so it has a very high technical requirement for the mould design. The mould is a hot runner mould with the best water cooling system, Gas assisted injection and the part can be molded by automatically.

This part has very high appearance requirements, the defect showed below will not be acceptable, for example, weld line, Dark Sport,Sliver Marks,Gas Trap Effect,Visible Ejector Marks,Deformation,Short shot Filling,Burnt Streaks,Sink Marks,Flash,Over dimension,Under dimension,Stress Crack etc. Moreover, the product finishing surface must meet the requires of custom texture.

This mould is made in Shiny Mould Factory. It is a mould exported to USA, with complicated structures and high quality requests. Customer needs mold life to be over 1 million shots. We can ensure this mold life and give warrant to our customer that once some mould components are broken during working, if it is caused not by the operation fault from the workers, we can provide new mould components to them free of charge.

Because using Hot Runner system, the mold will have the key advantages showed below:

1. Elimination of the Runner

2. Cycle Time Reduction/Lower Processing Costs

3. Improved Molding System Efficiency

4. Optimal Part Quality

5. Molding Automation

6. Design Flexibility, where flexibility in gate location can help optimize cavity orientation, cooling and mold simplification.

7. Balanced Melt Flow

Gas-assisted injection molding technology has obvious advantages compare with traditional injection molding technology. Simplify products design: reduce the product weight, save raw material up to as high as 50%, speed up the cooling rate, and shorten manufacture cycle.

1. Reduce the power consumption of injection molding machine.

2. Completely resolve and eliminate the products surface shrinkage problems.

3. Reduce the internal stress and deformation, keep the products dimension stable.

4. Inject and molding thicker and larger size products.

5. Through strengthening of tendons on the airway, so can improve product’s intensity without increasing the products weight.

6. Produce larger and more complex products; simplify the structure of gating system, simplify mold design, reduce costs of mold development.

7. Reduce the mold cavity pressure so as to reduce the wear and tear, the cooling can use aluminum metal materials, can reduce the mold’s die wear and tear, and improve mold die life.

8. Reduce the clamping pressure of injection molding machine, can be as high as 60%, extend the working life of the injection molding machine, thereby reducing the investment cost injection molding machine.

Specifications: