Pellet Mill Die Roller Manufacturer/carbon Steel Roller Shell for Pellet Mill

pellet mill die roller manufacturer/carbon steel roller shell for pellet mill

Introduction Of Roller Shell

Inside the ring die of pellet mill, there is double roller shells mounted on an eccentric, turn on a rotating shaft as friction develops. The mutual pressure between ring die and roller shells overcomes the resistance when feed is forced through the die holes in high speed so that dissections of finished pellets become tight layers of feed mixture. The die is driven by a motor and the roller shell turn only as feed between rolls and pellet press dies develops friction.

Because there is friction, so we can see roller shells operate in extremely harsh conditions. Massive forces are transferred from the die face through the bearings to the roll support shaft. The friction causes fatigue crack on the surface. During production, the fatigue crack occurs in a certain depth later, service life of the shell will be longer accordingly.

The life of roller shell is so critical for frequently changing roller shells will also damage the ring die. Which means the material of roller shell should also be got into consideration in purchasing pelleting equipments.

Material of Chrome Steel Alloys is advisable for it has good property of fatigue resistance, which suits the requirement of operating in harsh environment.

A good roller shells is not only made of good material, but also match the excellent performance of its dies. Each die and roller assembly stay together as a unit, extending die and roller life and enabling easy storage and conversion.

Specifications Of Roller Shell 

• High hardness 58-62HRC and hardening depth is 6-8mm after fine and heat treatment
• Good corrosion resistant,made of high wear resistance bearing steel, alloy steel or carbon steel
• Made with high processing standards by skilled staff.
• Match well with the pellet die and have good pelleting performance
• Dies and roller shells for all brands of pellet machine such as: CPM, Salmatec, Muyang, Zhengchang, Yemmak, Sogem, Matador, Buhler, Paladin, PTN, Promill, Andritz, Stolz,etc, We can also make pellet die and roller shell as per customers' drawing
• OEM and ODM are welcomed.

Different Patterns Of Roller Shell

Roller shell is the surface of roller assembly where raw materials are pressed against the die. It can be used on pellet machine to make various kinds of feed pellets, fuel pellets or other kinds of pellets.

There are many types of roller shell as follows:

• Open End Corrugated Grooved Roller Shell,
• Closed End Corrugated Grooved Roller Shell,
• Dimpled and Oblique Shaped Roller Shell,
• Drum-hole Groove Roller Shell,
• Herringbone Groove Roller Shell,
• Scallop Shaped Roller Shell,
• Fluted Shaped Roller Shell,
• And so on.
• We can also produce the roller shell according to the drawing you provided.
• We can produce various brands of pellet mill roller shell according to the drawings.

Corrugated grooved roller shells and dimpled roller shells are the mostly used types in the livestock and poultry feed pelleting and biomass pelleting industry.

Corrugated Grooved Type Roller Shell:

• Open-end Grooved Type

• Close-end Gooved Type

• Other Types

Dimpled Type Roller Shell:

Others not mentioned, if you need, we can customize it according to your requriements.

Why We Need Spare Parts And Why Choose Us ?

Maintenance is necessary for every machine after working a period of time. Pellet mill roller shell is one of the primary working components for pellet mill, used to process different kinds of biomass pellet fuel, feed pellet, wood pellet and so on.

We are a professional manufacturer specialized in roller shells and other pellet mill spare parts like ring die ,bearings, shafts and so on with about 20 years experiences. Our roller shells enjoy high abrasion resistance and corrosion resistance, which make sure roller shells get long service life.

Our roll shells and other pellet machine spare parts can be used either in feed pelleting industry to produce animal feeds or fuel pelleting industry to produce wood pellets. We use good quality bearing steel, alloy steel or carbon steel to make roller shell.

The roller shell working areas ranges from 60mm to 300mm, the diameter of the pellet roll/shell ranges from 110mm to 450mm, the hardness reaches at HRC58-62.

Main Specification of Roller Shell

I.D. = Inner Diameter of Roller Shell: inside diameter is the most common identified dimension of a pellet roll shell and is always specified during the die selection.

O.D. = Overall Diameter of Roller Shell: The diameter of the pellet roll/shell 

W = Width of Roller Shell

Our ring dies and roller shells are well sold all over the world, We can also make all kinds of pellet mill roller shells as per customers' drawing. We have every part you need to keep your equipment running smoothly.

About Us

We are manufacturing feed mill complete project, biomass processing complete project,compound fertilizer processing. We can also provide grinding and pulverizing; dosing and mixing; pelleting; extruding and expanding; cooling, crumbling and sieving; stabilizing, drying, coating and bagging; compact feed mill, cleaning, magnets; conveying, universal equipment and spare parts, such as dies, rollers, roller shells and so on.

Certifications

If you have any interest in our spare parts, please feel free to contact me for quotation.