TS-CH high-power ultrasonic welding machine

TS-CH  high-power  ultrasonic plastic welding machine is the ultrasonic horn by conduction to the plastic processing parts, so that the two plastic joints due to the action of ultrasonic waves generated intense friction, friction heat to melt the plastic joints and complete gluing. This technology has the speed, welding seams, etc., more importantly make plastic products production and processing automation. Ultrasonic plastic welding machine can get in plastic welding, implant, forming, riveting, welding, cut, stitching and other operations. Welding head can be changed as long as a machine to do a variety of applications.

1, frequency: ≥20KHz, it can be divided into low, medium, high-frequency section 3.

2, the cleaning media: the use of ultrasonic cleaning, generally use two types of cleaning agents: chemical solvents, water-based cleaning agents. Chemistry cleaning medium, can accelerate the effect of ultrasonic cleaning, plus ultrasonic cleaning is the physical effect, two effects combine to object to the full and thorough cleaning.

3, power density: density = power transmitting power (W) / emission area (cm2 for), usually ≥0.3W / cm2. The higher the power density of ultrasonic cavitation effect is stronger, faster, better cleaning effect. But for sophisticated, very high surface finish of objects, the use of high power density for a long time to clean the surface of the object will have a "cavitation" corrosion.

4, ultrasonic frequency: the lower the ultrasonic frequency, the more prone to cavitation in the liquid, the intensity generated by large, the stronger role for the workpiece (coarse, dirty) First wash. The high frequency ultrasonic directional, suitable for fine cleaning items.

5, cleaning temperature: In general, the ultrasonic cavitation effect at 30 ℃ -40 ℃ at best. The higher the temperature, cleaning agent, more significant role. The practical application of ultrasonic waves usually using 50 ℃ -70 ℃ operating temperature.

Feature:

• Imported original piezoelectric ceramic transducer, output strong and stable;
• In IC control loop design, automatic frequency tracking, overload protection device, stable and reliable, greatly reduce the possibility of mechanical damage caused by improper operation;
• All core components of imported components by the well-known composition, to ensure stable performance of the machine, which greatly extends service life;
• Horizontal and vertical precision, reasonable mechanical structure, welding head center spacing, ensure that the workpiece welding impartial, strong and beautiful;
• On an adjustable balance, transfer mode for convenient operation;
• Contribute to super, large weld surface, the effect is beautiful and strong, fast and ergonomics;
• Hand push mobile table frame, easy to move.

Welding methods:
1. The ultrasonic welding: ultrasonic vibration with ultrasonic welding mold, the ultrasonic energy is conducted to the surface of the plastic welding, resulting in local temperature, so that the surface of the plastic melt. Xinyu under pressure ultrasonic welding machine, so that the two pieces of plastic to weld, beautiful, strong effect.

2. Ultrasonic implants: screws or other metal nut placed on the plastic parts. Ultrasonic machine ultrasonic energy transmitted to the metal. After the high-speed vibration by heat under pressure ultrasound machine to make metal objects directly embedded within the plastic.

The ultrasonic riveting: metal and plastic or different plastic two properties joined together, can use ultrasound machines riveting, welding pieces so hard brittle, beautiful, strong.

The ultrasonic spot welding: the use of ultrasonic welding machine for small heads, two pieces of plastic into a plurality of spot welding, or welding head row of dentate direct pressure on the two plastic parts, so as to achieve the effect of ultrasonic spot welding.

5. Ultrasonic Forming: the use of ultrasound machines will instantly melt plastic parts molding, when the plastic solidification of metal or other materials can plastics firm.

6. Ultrasonic removal: using ultrasonic welding mold and special design approach with the bottom, reaching the ultrasonic removal of cloth or plastic Xinyu ultrasonic effect by conduction.

Applications:

1. appliances industry:

With the rapid development of home appliance industry, for conventional plastic welding requirements continue to increase, in terms of household appliances more and more weldable material, such as steam irons, water dispensers plastic plates, TV cabinet, tape recorders transparent panel, remote control , portable fluorescent hood, plastic frame juicer, vacuum cleaner parts, razor shell, TV cabinet screw mounts, reducing mosquito lamp shells, washing machine dehydration tank and other needs strong, sealed and aesthetic plastic welding technology.

2. Electronics industry:

Upgrading of electrical and electronic products is strong, welded plastic parts have become increasingly demanding. The ultrasonic welding technology with environmental protection, energy conservation, safety, without the advantages of an auxiliary agent, adapted to the high demand for electrical and electronic industries. Ultrasonic welding technology electronic equipment and accessories: battery case, charger, maintenance valve regulated lead-acid batteries, 3-inch floppy disk, U disk, SD card, CF card, USB connector, video discs, computer, electronics watch, cell phone, MP3, floppy disk, mobile phone batteries, chargers, cell phone case, setter, switches and sockets, pre-paid water meter meter, communication equipment, cordless phones, mobile phone accessories, mobile phone shell Bluetooth.

3. Stationery toy industry:

Commodity society increasingly focused on environmental, safety, the use of ultrasound technology to make our products clean, efficient, secure, eliminating the use of glue, screws, adhesive, or other auxiliary products, such as adapted to the needs of society. Not only reduces the cost of production, but also widely used in key chains, cell phone accessories, toys nystagmus fall, toys pacifiers, flashing the ball, cartridges, folders, business card holder, album, instrument, such as semi-active fusion welding. So that enterprises in market competitiveness greatly enhanced.

4. Packing processing industry:

In the packaging industry, many of which are used in the processing of ultrasonic welding techniques such as: hoses, sealing packaged with special welding, air filter bags, water bag welding polypropylene, woven bags, corrugated container seal welding. Ultrasonic welding in the packaging industry is an absolute good helper. Security bottle caps, frozen semen tube packaging, scissors boxes, ziplock bag, shopping bag, toothpick boxes, paper cups, paper bowl instant noodles, dairy packaging boxes.

5. Metal Industry:

Ultrasonic welding technology in metal processing industry embodied in ultrasonic metal welding machines there are also a variety of special metals such as copper and aluminum welding machines welding machines. Ultrasonic welding has a short time, low energy consumption, non-destructive artifacts, and high efficiency. Therefore, ultrasonic metal welding is widely used in copper, silver, aluminum, nickel and other nonferrous metal filaments or sheet material single spot welding, spot welding and more short strip welding, can be widely used in SCR lead, fuses film, electrical lead, lithium batteries pole piece, a very ear welding.

6. The textile industry:

Ultrasonic welding technology is mainly used in the textile industry, non-woven fabric, non-woven fabric with moisture, breathable, non-combustion, easily biodegradable, recyclable is a wide range of environmentally friendly materials. Non-woven products for ultrasonic welding are: lace clothing, backpacks, handbags, curtains, raincoats, bed cover, pillow cover, car cover, masks, packing tape, surgical gowns, chair covers, quilt, protective clothing, jewelry, foreign umbrellas, lampshades, toys, gloves, tablecloths and the like.

7. Daily Jewelry Industry:

There are many manufacturers of processed products require the use of plastic welding and ultrasonic plastic welding technology has unique advantages are widely used in everyday products. Daily use of ultrasonic welding technology has picture frames, key chains, plastic lighters, toothpick boxes, luggage, seat sealed containers, hollow boxes, jewelry boxes, cosmetics boxes, Christmas ornaments, hair ornaments, lunch boxes, loose boxes inside . On the PUC, PMMA, PS, PPS, PBT, ABS, PP, PE, PC, PETG and other plastic material necessities best.

8. supplies communications industry:

Consumable supplies and communications equipment communications is well known that contemporary society demand for communications equipment and high quality requirements continue to increase. Welding equipment plastic parts is the key to product quality. Can be well applied to the ultrasonic welding technology products have cartridges, telephone, mobile phone chargers, adapters, communications equipment buried nuts, supplies plastic parts, tapes, cartridges, printers, fax machines, cell phones, such as Shell.

9. The auto industry automotive industry industry:

Welding is the key automobile manufacturing, automobile plastic parts more and more plastic welding related auto ultimate quality. The ultrasound can be implemented for large and irregular workpieces such as welding by computer program control: airbags, dashboard, sun visor, car drinking fountains, tail lights, expansion tank, window motors, built-in stereo, floor mats, door panels, clutch fork, spare tank, bumpers, filters, front bezel, brake oil Cup, manufacturing plastic body parts, car doors, automotive car dashboard, lights, mirrors ,, car interiors, reflective materials, reflective road nails, cable, motorcycle plastic filter, radiator, brake fluid tank, oil cups, water tanks, fuel tank, air duct, exhaust purifiers, tray plate, such as welding.

Packaging  Details: Export Standard Packing.

Delivery  Detail: 60 days after receipt of payment.

Before sales:

Our engineers are ready to provide custom made design and recommendation for each customer's case.

We provide professional consulting service for ultrasonic  machine.

We also have set up good relations with the suppliers of relative consumables and parts for your needs.

After-sales:

We will send the engineers to your place for installation, fine tune and for operation training,if you need.

We will provide troubleshooting service all lifetime.

The warranty period of the machine is 1 year.

We will contact you to ask for about the conditions of the machine in periodically.

We also provide the service for further extension on your existing machine.