double layer Steel panel roll forming machine

Hot sale double layer roll forming machine Customize Machine

All the informations here including the specifications and the product pictures are based on the machine that we've export lately

Please have a look for the reference:

1 Coil Width:1220mm
2 Forming Speed 8-15m/min(not including the cutting time)
3 Roller stations 13 stations & 15 stations
4 Material of Roller 45# steel finish machining, plate hard
5 Material of Main Shaft 45# steel finishing machining and then slack
6 Material of Shaft 70mm 45# steel forged
7 Driven Motor Power 5.5kw
8 Hydraulic Station Power 4kw
9 Hydraulic Station Pressure 12.0Mpa
10 Electric Control System Panasonic PLC
11 Dimension(L*W*H) 6500*1500*1200
12 Material of Cutter Gcr12
13 Driving Mode Single chain 1 inch
14 Material Thickness 0.2-0.8mm
15 Power Supply 380V60HZ 3 phases
16 Cutting Accuracy ±2mm

Structure introduction
(1) Manual uncoiler
It is used to support the steel coil and realize the uncoiling by means of rotatory movement.The steel coil is uncoiled manually. The capacity of this uncoiler is 5 Ton, and it is capable for most of the cases. This equipment is suitable to process the steel coils with 508mm of ID.

(2) Feeding
Receiving the raw material (steel sheet), it guarantees the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation for knowing the function of locate angle iron.
(3) Machine material
In order to get high quality product, our machine adopts welded steel frame structure, AC frequency conversion motor reducer drive, chain transmission, roller surfaces polishing, hard plating, heat treatment and chrome coating.
Roller chrome coated thickness: 0.05 mm
Roller material: Forging Steel 45# heat treatment, coated
(4) Shearing mechanism
It adopts hydraulic station and automatic cut to length system to realize the stably cutting of certain length of products. Side guide rails are ensuring the cutting balance during the cuter fall down, this mechanism is adopted to keep the burr and other edge fault away.
Material of the cutting blades: GCr12, processed by heat treatment
(5) Hydraulic system
It is derived by a Gear Pump. After filling the hydraulic oil into the hydraulic oil tank, the pump could drive the hydraulic cylinder to realize the cutting function.
The system includes a set of hydraulic tank, a set of a Gear Pump, two hydraulic pipes .and two sets of Solenoid Valves.
Power of The Pump: 4kw
Hydraulic oil :40#

(6) Electrical control cabinet :
Panasonic PLC is adopted to organize all actions of the machine. The length of workpiece is adjustable according to the setting of on the PLC. Two optional control modes: automatic and manual. By automatic mode, the machine can realize fully automatic working. In order to make the machine has a long service life and easy maintenance; we only adopt globally famous electrical components. And by our special designed program, the human-computer interface is very easy to be adopted by any level of operators.

(7) Encoder :
We understand that the encoder is a very important part of the cutting to length system, so we only adopt the best quality from OMRON Japen. And we offer enough matching couplings to make the machine will never shut off due to the encoder problem