Areated autoclaved concrete aac Sand AAC block/brick production line

1.Introduction about AAC cutting machine

Machine parameters:

Its components:

For one set of cutting machine, we supply the vertical cutting machine, horizontal cutting machine, hydraulic up-and-down system, power cabinet, two cutting cars, rail of cutting cart.

Detailed pictures:

Cutting machine in the running production line

Finished products after autoclave

Machining process:

2.Unique Advantages of Teeyer

2.1 We have been specialized in AAC industry since 1989, we occupy the biggest market share with over 700 plants in domestic market and 70 plants abroad China.

2.2 We have 31 sets in India, 10 sets in Middle East, 10 sets in Indonesia, 6 sets in Vietnam, 6 sets in Russia, 2 plants in Thailand, and etc.

2.3 We have cooperation with Germany company, we use the same type cutting machine as Wehrhann.

2.4 We have patent for cutting machine, separator, side plate and mould.

2.5 We can make panels making machine as well. Our customer even exports the AAC panels to Japan.

2.6 We also afford the turn-key service for customers, including recipe, maintenance technology, labor training, installation guide etc.

2.7 We have a experienced after-service engineer team to afford the golden service. Especially in India and Indonesia,3-4 engineers are always travelling around.

2.8 We have one-year warranty period for equipments.

3.Aerated Autoclave concrete brick (light weight) brick machine line Block feature:Light weight,Durable,Fireproof,Good anti-shake,Keeping temperature,Easy use and build quickly AAC BLOCK PLANT

3.1 introduction

Areated concrete brick (light brick ) is the light and porous buidling material. It has light weight keeping temperature cant burn and other advantages.it can be made into many kinds of bricks(for example: 600×200×100, 80×80×180, 240×115×53, 600×200×125), they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.

3.2 Areated concrete common conception

Common concrete density is usually 1600-2400kg/m3,but Areated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain,main use silicon material (for example:coal ash,sand,stone dust and others ),through making the material small for example sand,they can be used directly if has enough degree of small (for example coal ash.Mixing calcium material lime cement water to a special slop,then add the aluminum dust and the additive.Make the aluminum dust and the special slop have a Chemical reflect.then produce Hydrogen to make the concrete slop to expanding or swell,foam.Next,put them into the curing room to concreting cutting steaming curing,last,there will bacome the light brick,the porous rate is 70-80%.

3.2 Advantages

     light weight

     Areated concrete density is usually 400-700kg/m3,(according the market in produce ),same as 1/3 of clay brick and  1/5 common concrete.So use the Light brick can reduce the weight of the build more,and also reduce the  beam of roof and pillar press best.then you can see,it can save the material and cost,it also fighting shaking.

     keeping temperature

     It has many  porous,the delivery hearting coefficient is 0.9-0.22W/(mk),the same as  1/4 or 1/5 of clay brick,so it is best  materials now in the world. Also many kinds raw material,have lowest wasteMain Material:coal ash sand waste mine material coal stone,stone dust and other silicon materials. 

4.Raw material consumption

 4.1 Fly ash based aerated autoclave block proportion

4.2 Sand based aerated autoclave block proportion

Reference:cement is 42.5 Portland or 42.5 common cement

Aluminum power paste calculate to use according to 600kg/m³Remark: the accurate batching rate is adjustable according to the raw material locally