QL021A shandong machinery quilt production line comforter filling machine

  QL021A COMFORTER FILLING MACHINE 

The whole line comforter filling machines is controlled by Siemens PLC control program that can be handled by 2 operators that adapted with a bale breaker only.

Adjustable raw material feeding by and option device of dynamic scale conveyer according to requirement.

Even output fiber batt with thickness adjustable according to the finished production size and weight;

Adjustable comforter width according to different comforter size;

Safety steel wire bale breaker

Metal separator by magnet;

All electrical key parts are adapted the most famous work brand such like Siemens, Schneider and Omron, AB etc.

The safety control standard is able to meet the UL, CE and Australia standard;

The list machines of the comforter production line

 The following is the detailed machine information of the quilt production line

1. bale opener

• The bale breaker is mainly used to load around 200kg once a time and transport to the next program automatically;
• Operator is needed for this program within each hour.
• Anti-deviation conveyer;
• Stable nail belt with anti-deviation device;
• Safety steel wire protection;
• Emergency button. 

2.PRE-OPENING MACHINE

• The pre-opening machine is mainly used to process the raw material polyester fiber into around 60% opening rate that required by the next program.
• As soon as the material is opened, it will be loaded into the next program air pressure vibration hopper by a blower next to the pre-opener; and the metal things will be stopped by the bridge shaped magnet while passing through.

3. FEEDING HOPPER

• The feeding hopper is mainly used to feed the raw material into the carding machine evenly;
• Reliable main structure and air pressure control system to ensure and horizontal layer uniformity. 
• Reasonable design without stuck during the operation.

4.SINGLE CYLINDER DOUBLE DOFF CARDING MACHINE

• Feeding roller anti-rolling device to prevent the fiber wire damaged;
• Double doff, roller tripper fiber output system.
• High machining accuracy; the cylinder surface diameter jump and straightness can be controlled within 0.02mm.
• Conveyer anti-vibration device.
• The entire machine is armed with enclosed cover and large observation window to ensure safety,convenience and good looking.
• The entire machine has 3 sections and the front and back one is more flexible to have maintenance.
• The carding machine is installed on a large platform with fence around to have safe operation, so and themaintenance safe.
• The output fiber net is aspect smooth and clean.
• It is controlled by PLC control system, input by screen and auto, manual fine-tuning mode.
• There is blowing system installed to the working rollers and strippers to prevent the dust and fiber stuck tothe roller edge and bearings.
• The whole machine motor frequency control, to apply different process requirements and to save the costof electricity.

5.CROSS LAPPER

• The cross lapper is mainly used to lap the fiber carded from the carding machine to be an certain width and thickness fiber uniformly; after the fiber layers pressurized and then sent to the next program.
• All motors are frequency inverter arranged.
• Anti-static feeding conveyer system; plastic under belt rods.
• The pressing fiber net roller and fiber lead roller are made by stainless steel pipes.
• Main machine wallboard is made by 12mm steel and the intermediate girders is made by 6mm steel platethat is stable, reliable, no deformation.

6.CUTTING AND FILLING DEVICE

• The automatic cutting and filling machine is mainly used to fill the wadding into comforter case by 2 operators holding the case at the end of the filling device.
• It is high speed with 150pcs per hour capability.
• Optional device for the wadding rolling according to the customer’s requirement that can be replaced to the comforter filling device position.

 MDF packing or as the customer's requirement

shipping transportation

Our Services

We are able to supply machine commissioning support and training oversease for larger automatic machine lines.

Please contact us as soon as any problem happends with some photos and descriptions; our engineers will response within 24 hours with technical instructions.

All spare parts are standard that can be found from local.We will send it to you by overnight if needed.

Qingdao Lion Machinery is focus on home textile machinery since 2007, as a leading supplier of custom-engineered manufacturer in China, we are mainly working with filling machines that mainly used for pillow, cushion and comforter, sofa cushion, chair pads and teddy bears, pet beds, wadding roll stuffing and any other filling production in this field;

Our automation division designs and builds some of the most innovative weighing equipments such like bale breaker with load cell; automatic weighing and vacuum filling system and solutions for sofa cushion vacuum filling system that is able to mix more than 3 different materials into a complete lines; automatic wadding roll pillow stuffing machine line;

The control system adopt the famous world brand such Siemens and AB, etc.

We are able to supply non-standard function required by clients based on standard equipment configuration by our professional R&D team, text the finished machine with different voltage condition before delivery;

We have exported our equipments in about 60 countries and districts over

world market.

We provide long term and good service for our clients in 24 hours feedback.

As a custom-engineered technical supplier, we welcome our customers requirement specialized to your production; If you find anything that you need, please feel free to contact us.

PRODUCTS LINE

opening machine for fiber /wool/cotton

filling machine for pillow/cushion/sofa/quilt/soft toy

bale opener/pre-opener

fiber balling machine

automatic filling machine line for pillow/cushion/sofa/quilt/soft toy

wadding roll pillow filling machine

 The office building

The view of the workshop

Guarantee: 1year material for free; 6months for the electrical key parts; after sales service forever.

Short Lead Time:

Certification:

Certified Picture	Certification Name	Certified By	Certificate No.	Product Name & Model No.	Available Date --- Expired Date
	CE	Viacer T	VC/2011/09/100/CE	Pillow Machine & QL001 QL003 QL 005B SX700 SX1000-B QL 1000-BF QL 1000-BP SX1790-ATH QL0