1000LPH Deep Water Purification

1000LPH RO Water Purification Production Technical Index:

a. Output water flux:1M³/h     Water temperature:25°C

b. Output water quality: Accord with National bottle drinking water standard GB17323-2008.

Functions of the RO water purification machine:

RO membranes auto wash and manual wash

RO membranes manual wash with medicine

Pure water high water level auto stop,low water level auto start

Multi-phases pump protected without water

Protected when no power,poor power,large electrical cuttent short circuit,creepage of electricit

Description of the reverse osmosis water treatment system:

SUS304 Raw water tank with level controller (aseptic tank)

If the booster pump direct extraction pipe water, May because of lack of water flow and the instability

Pressure lead to damage the pump or affect the normal operation of the system, Use one raw water

tank to offer water can avoid that happen.

The raw water tank with built-in water stainless steel ball valve and liquid level controller, large equipment need a water inlet of electric butterfly valve.

1. Inlet valve function is control of raw water into the water, make sure the system can timely

replenishment water.

1. Liquid level controlled have middle water level and low water level, Its function is to control the

booster pump’s start and stop; when the water level above the water level, the booster pump can

be started automatically; when the water level is below the low water level, booster pump auto stop.

SUS304 Pure water tank with level controller (aseptic tank)

Its used to store pure water

Water tank has three water level: high level, middle level, low level, when the water level at low level the pure water pump automatic stop supply water until the water of the pure water tank water level reaching or above the middle water level can be automatically activated, restoration of water supply; water level below the middle water level the high pressure pump automatic starting the system to producing water until the water level reach the  high level, high pressure pump auto stop running.

Raw water pumps (booster pump):stainless steel centrifugal pump

To deliver the raw water to the pre-treatment system and the RO system, control system of the pressure pump will be synchronized by PLC system with the whole filtration system.

Our company offer export brand booster pump like:

Rich; Germany Ville; Spanish Espa

China brand booster pump like : The South Pump, Wuxi Joyoung pump

Free repair of mechanical seal pump, Efficient, Low noise, Stable and reliable performance.

Liquid level controller control the booster pump’s start and stop.

Quartz sand filter:

The quartz sand filter is widely used in drinking water treatment to remove different types of particles, such as suspended solids (turbidity), colloidal compounds and etc. This process will reduce the load on the back-end filters

Water production index: SDI<1-3.

The design of single pressure filter is adopted in this system. In order to protect the back-end filters, we adopt one pressure filter. After a period of time, the filter will be saturated. In order to restore its function, the filter needs backwashes. In order to achieve its best results, the efficient backwash needs taking 20-30min. This filter is fitted with two diffusers, a manhole for discharge media.

Manhole for Maintenance

The manhole is made of food grade fiber glass. Moreover, the material of the sealed part connecting the tank is sanitary silicone, completely in line with the requirements of food hygiene .

Diffuser

The tow diffuser, are installed in the upper and lower part of the filter. Their main function is to make the compressed air and the water distribute evenly during backwash

Activated carbon filter:

With a valve operating system, pipeline system, containing the manhole, hand hole, the upper and lower water distribution devices, media, pressure.

The active-carbon filter is the key device, commonly used for removal of organic substance and heavy metal element, suspended solids and etc. It can effectively reduce the level of COD and improve the taste of water. The designed flow the7m3/h. After a period of time, the media will be saturated and it needs backwashes. In order to achieve its best results, the efficient backwash needs taking 20-30min. This filter is fitted with two diffusers, a manhole for load media..

The tow diffuser, are installed in the upper and lower part of the filter. Their main function is to make the compressed air and the water distribute evenly during backwash

1, Adsorption of organic matter in water part of the adsorption rate of 60%:

2, Absorption chlorine, active carbon adsorption removal of chlorine is not a simple role, but its surface as a catalyst, so full of activated carbon adsorption problem does not exist, but the loss of carbon only.

After the quartz sand filter and active carbon filter, the water basically required the water treatment plants water standard: SD1 ≤ 4; TDS≤400

Chemical dosing system:

a. Scaling chemical dosing

Confirm the type of the scaling chemical, basically FeCl3 will be added and assistant scaling content like bone being injected in the pre-treatment part (in between the deposit tank and the deposit-filtering tank)

b. Redox chemical dosing

NaHSO3 will be considered a good redox chemical for the Chloride removal purpose.

Being injected before the ultrafiltration system or before the Reverse Osmosis system

c. PH adjustment or other scaling chemical dosing

Precision filters:

Prevent the particles entering the membrane, scratched the surface of the membrane. In the normal operating condition, the filter can maintained for 3 mouth. The filter structure for fast replace.

Manufacture of high quality PVC material. Filter holder containing a fixed

The 5μm PP filter is most commonly used for dealing the pure water. It is generally believed that the harmful particles and bacteria are larger than 0.22μm. In order to prolong the life of RO system, the whole system adopts one set of stainless pp filter. The polypropylene  microporous filter cartridges with the length of 40 inch in 5μm filters respectively. The 5μm filter acts as the protector of the RO system, filtering the vast majority of particles in the water, which eases the load of RO system and prolong its life. The filter cartridges are for one-time use, as the particles retained in the gap of microporous filtering film is hardly removed by rinsing with acid-base.  After a period of time, the filter cartridge needs to be replaced. The structure of them makes replacement of cartridge convenient.

This apparatus contain filtration cartridges and stainless support layers. The support layer is made of stainless steel 304, with the advantages of compact structure, beautiful shape, high flux, good filtration accuracy and etc.

High pressure water pump.

High pressure pump is mainly to add pressure of the inlet water into a certain standard so that the pressure difference will be enough for the Reverse Osmosis need,

High pressure pump is adopting plunger pump:

RO purification unit

Function: Reverse osmosis is a liquid filtration method which removes many types of large atomic molecules from smaller molecules, by forcing the liquid at high pressure through a membrane with pores (holes) just big enough to allow the small molecules to pass through. It is most commonly known for its use in drinking water purification from removing the salt and other substances from the water molecules.

Principle: It works by using pressure to force a solution through a membrane, retaining the solute on one side and allowing the pure solvent to pass to the other side.

Pipeline and other material between the equipments

The pipeline of the equipment is made of food-grade PVC-U.  The connecting part of PVC-U sealed part is sanitary silicone, completely in line with the requirements of food hygiene

Control devices

The whole automatic production line is achieved through the PLC and data collector such as the liquid lever sensor, flow sensor and etc. The whole production line is monitored by liquid level sensor. When the water level of the product water tank is high, the system will stop automatically. When the water level of the product water tank is low, the system will run automatic. This ensures the production line is synchronized with filling production line.

Pipeline and other material between the ro treatment equipments

The pipeline of the equipment is made of food-grade PVC-U.  The connecting part of PVC-U sealed part is sanitary silicone, completely in line with the requirements of food hygiene

RO system Control devices

The whole automatic production line is achieved through the PLC and data collector such as the liquid lever sensor, flow sensor and etc. The whole production line is monitored by liquid level sensor. When the water level of the product water tank is high, the system will stop automatically. When the water level of the product water tank is low, the system will run automatically. This ensures the production line is synchronized with filling production line.

Assistant devices for the RO system:

Membrane cleaning:

Membrane cleaning system is composed of the cleaning tank, cleaning pump, cleaning filters.

After long term running the RO system might have slight pollution of the RO membrane , which will affect the inlet and output pressure of the RO membrane, it need chemical cleaning to remove the salt content on the surface of the membrane. Daily rinse process is along with each time turning on/off the machine by low pressure cleaning, but after long term of running, the membrane system should be cleaning by chemical content.

Reverse Osmosis inlet water part pressure switch, if the inlet water pressure is below 0.1 to 0.15Mpa, the high pressure pump will stop working, and energy recycling will stop working also, if it’s over 0.1 to 0.15Mpa, the system will run automatically.

Reverse Osmosis output part side mounting pressure system, if the rated pressure is over 0.2 to 0.3Mpa, pressure switch will send signal to stop the high pressure from working.

Reverse Osmosis waste water part automatic valve system, on the high pressure pump start running and stop point, the PLC system will give signal to automatic rinse the RO membrane system.

Chemical washing for the RO membrane by manual control.

System component:

Piping system and valves:

water system Low pressure part using UPVC material, High pressure part using SS304 material.

Pure water part using UPVC material

Valves: Low pressure part UPVC material, high pressure part: SS304 material.

System low feed water pressure protecting system, high pressure protecting switch system.

d). Indicating gadgets for monitor use.

e). Sample getting point on the side of the membrane unit to get pure water sample.

Reverse osmosis part:

Reverse Osmosis inlet water part pressure switch, if the inlet water pressure is below 0.1 to 0.15Mpa, the high pressure pump will stop working, and energy recycling will stop working also., if it’s over 0.1 to 0.15Mpa, the system will run automatically.

Reverse Osmosis output part side mounting pressure system, if the rated pressure is over 0.2 to 0.3Mpa, pressure switch will send signal to stop the high pressure from working.

Reverse Osmosis waste water part automatic valve system, on the high pressure pump start running and stop point, the PLC system will give signal to automatic rinse the RO membrane system.

Chemical washing for the RO membrane by manual control.

Ozone generator and mixing system

Ozone is the world recognized broad-spectrum antiseptic disinfectant. Using air as raw material. Through the high frequency and high voltage discharge to produce ozone. The ozone chemical nature is particularly lively, it is a strong oxidizing agent, in a certain concentration can rapidly kill the bacteria in the water. No toxic residues, can not form second pollution, known as” the cleanest oxidants and disinfectants”.

Electricity

The reactive chemical equation is 3O2 = 2O3

Ultraviolet sterilization assembly(UV)

Ultraviolet ( UV ) is a kind of disinfectant, it can kill bacteria and viruses, including microbial, although some microorganisms than other microorganisms on UV bear ability better. This process does not use chemical products, but to allow water in the inner container subjected to high intensity of UV irradiation. Ultraviolet light can at the cell level to destroy microbes: kill them, or make them lose the ability to replicate. No replication-competent virus is harmless.