HONEYWELL TK-FPDXX2 Standard Power Supply

I. Overview

• Full-system Compatibility: Uniformly compatible with mainstream control systems such as HONEYWELL TDC 3000 and Experion PKS. After inserting a module into a standard rack, the system can automatically identify the module's model and parameters without manual driver development. It can seamlessly collaborate with series modules like TC-ODK161 (digital output) and TC-PRR021 (process control).

• Industrial-grade Reliability: The entire series adopts a wide-temperature design (-20℃~+70℃), an oil/dust-proof housing (protection level IP20+, which can reach IP54 when used with a control cabinet), and electrical isolation of over 2500Vrms. It is suitable for harsh environments such as high vibration (5g/10Hz~500Hz) and strong electromagnetic interference (complying with the EN 61000-6-2 standard).

• Scenario-based Functions: Different core functions can be realized according to the differences in model suffixes. For example, analog modules support 4-20mA/RTD/thermocouple signal collection (accuracy ±0.1% F.S.), digital modules support 32-channel high-density I/O (response time ≤1ms), and control modules support 2-4 PID loops (steady-state error ≤±0.1% F.S.), meeting the full-process needs from signal collection to closed-loop control.

II. General Technical Specifications

(I) Basic Electrical Parameters

(II) Physical and Installation Parameters

• Dimension Specifications: Uniformly adopt the standard rack design of the TC Series, with dimensions (length × width × height) approximately 150mm~180mm × 80mm × 140mm~160mm (varies by module function, e.g., control modules are slightly wider). Compatible with HONEYWELL TC-RACK01/02 standard racks, with one slot accommodating only one module.

• Installation Method: Supports DIN 35mm rail mounting or screw fixing (installation torque ≤2N?m) to avoid damaging the housing due to over-tightening.

• Wiring Method: Phoenix terminals (pitch 5.08mm), supporting wire access of 0.5mm2~2.5mm2. The terminals feature anti-reverse insertion design (some models support hot swapping, subject to system permission).

• Indicator Light Configuration: The panel is equipped with standard power indicator (green, steady on = normal), fault indicator (red, flashing = fault), and function indicators (e.g., channel status indicators, configured by module type, green = active/off = inactive).

(III) Environmental and Reliability Parameters

• Operating Environment: Operating temperature: -20℃~+70℃ (no preheating required for low-temperature startup, startup time ≤30s); Storage temperature: -40℃~+85℃; Humidity: 5%~95% (non-condensing, complying with IEC 60068-2-3); Altitude: ≤2000m (derating required for altitude exceeding this value, with performance decreasing by 10% for every 1000m increase in altitude).

• Mechanical Resistance Performance: Vibration resistance: 5g (10Hz~500Hz, complying with IEC 60068-2-6); Shock resistance: 20g (11ms pulse, complying with IEC 60068-2-27).

• Reliability Indicators: Mean Time Between Failures (MTBF) ≥150,000 hours (per Telcordia SR-332 standard at 25℃); Design life: ≥10 years; Parameter storage: Maintains configuration parameters through a built-in lithium battery (life ≥5 years) after power failure to avoid data loss.

III. Common Advantages and Selection Recommendations for Series Modules

(I) Core Advantages

• Ecological Synergy: All modules in the series are deeply adapted to HONEYWELL control systems, enabling data synchronization without third-party middleware. For example, TK-FPDXX2 (analog input) and TC-PRRXXX1 (control) can directly exchange data through the backplane bus with a delay ≤100ms.

• Convenience in Operation and Maintenance: Supports remote parameter configuration (e.g., modifying filter frequency and PID parameters via HMI) and channel-level fault diagnosis (error codes + indicator prompts). No power-off is required during maintenance (for hot-swappable models), reducing downtime by 90%.

• Cost Economy: The modular design reduces redundant hardware. For instance, one 32-channel digital module can replace four 8-channel ordinary modules, saving 75% of control cabinet space. The wide-temperature and high-reliability design reduces replacement frequency, cutting operation and maintenance costs by 60% within a 10-year life cycle.

(II) Selection Recommendations

• Clarify Functional Requirements:

• For signal collection/output: Select analog TK-FPDXX2 or digital (TC-DI/DOXXX1) modules.

• For closed-loop control: Select process control modules TK-FPDXX2 and confirm the number of loops (2/4 loops).

• Confirm Parameter Details:

• For analog modules: Specify the signal type (e.g., RTD/thermocouple) and accuracy requirement (±0.1%/±0.2% F.S.).

• For digital modules: Confirm the number of channels (16/32 channels), load type (DC/AC), and response time.

• Adapt to Environmental Conditions:

• For extreme temperatures (e.g., below -30℃): Select low-temperature enhanced models (suffix needs to be confirmed).

• For high-salt spray environments (e.g., coastal power plants): Select modules with three-proof paint coating (special customization required).