Fiyuan water industry integrated sewage lifting pumping station manufacturer, integrated sewage pumping station

FRP Pump Integrated Prefabricated Pump Station vs. Traditional Concrete Pump Station Analysis: 

Construction Cycle: 

Integrated Prefabricated Pump Station:Factory prefabricated, on-site only need pit excavation, foundation and lifting connection, shortening the construction period by 50-70%. Usually can be completed in a few days to a few weeks.

Traditional concrete pumping station: on-site binding of reinforcement, supporting moulds, pouring and maintenance of concrete, complex processes, greatly affected by the weather, long construction period (months).

Civil engineering volume and cost: 

Integrated precast pumping station: the pit requirements are relatively simple and the backfilling volume is small. The total civil engineering cost is lower than the traditional way.

Traditional concrete pumping station: need large, solid concrete pit and structure, earth excavation, concrete, high labour costs.

Equipment and Installation: 

Integrated Prefabricated Pumping Station: Core equipment (pumps, control systems, pipelines, grids, etc.) are integrated and installed and tested in the factory, with controlled quality and quick on-site installation.

Traditional concrete pumping station: equipment to be purchased separately, transport, site-by-site installation and commissioning, coordination links, quality by the site conditions.

Quality and sealing: 

Integrated precast pumping station: the cylinder (FRP/HMPP) is standardised in the factory, with good integrity, leakage prevention and excellent corrosion resistance.

Traditional concrete pumping station: the quality of site pouring is affected by workers' skills, materials, weather, easy to cracks, leakage, high maintenance costs.

Footprint: 

Integrated Prefabricated Pumping Station:Compact structure, optimised design, far smaller footprint than traditional pumping stations. Especially suitable for space-constrained areas.

Traditional concrete pumping station: large structure, need more space for construction and installation.

Environmental impact: 

Integrated precast pumping station: construction noise, dust, less construction waste; factory production is more environmentally friendly 

Traditional concrete pumping station: on-site pouring noise, dust pollution, and produce a large amount of construction waste.

Service life: 

Integrated precast pumping station: corrosion-resistant cylinder (especially FRP) design life is usually more than 30-50 years.

Traditional concrete pumping station: long life of the concrete structure itself, but vulnerable to leakage, corrosion of steel, improper maintenance will be significantly shortened.

Maintenance and Overhaul: 

Integrated Prefabricated Pumping Station: Optimisation of space inside the cylinder, with its own maintenance platform/climbing ladder, maintenance is relatively convenient. Intelligent control system facilitates remote monitoring.

Traditional concrete pumping station: space may be confined, ventilation, lighting conditions may be poor. Maintenance environment is relatively harsh.

Long-term operating costs: 

Integrated precast pumping station: good sealing reduces leakage losses; high efficiency pumps and intelligent control saves energy; corrosion resistance reduces maintenance frequency and costs.

Traditional concrete pumping station: leakage may lead to increased pumping costs; maintenance frequency and costs (especially to deal with leakage, corrosion) may be higher.