ABB IGCT Module 3BHB024548R0002 5SXE06-0160 Integrated Gate Commutated Thyristor

I. Overview

II. Technical Parameters

• Power Supply Voltage: Supports 24V DC input, with an allowable voltage fluctuation range of ±10% (i.e., 21.6V DC - 26.4V DC), which can adapt to a certain degree of power voltage changes and ensure stable operation in complex power supply environments.

• Power Consumption: Under normal working conditions, the overall power consumption of the module is low, approximately 5W, which helps reduce the overall energy consumption of the system and improve energy utilization efficiency.

• Digital Input/Output: Equipped with multiple digital input channels, which can receive standard 0V/24V switching signals for detecting the operating status of equipment (e.g., motor start-stop signals, valve opening-closing status). The digital output channels can output 0V/24V drive signals for controlling the actions of external equipment (e.g., relay activation and release). The input and output response time is extremely short, at the millisecond level, enabling rapid signal processing and feedback.

• Analog Input/Output: Equipped with analog input channels that can accept 4-20mA current signals or 0-10V voltage signals, used to collect continuously changing analog data such as temperature, pressure, and flow, and convert them into digital signals for system processing. The analog output channels can convert digital signals into corresponding 4-20mA current signals or 0-10V voltage signals to achieve precise control of actuators. The analog conversion accuracy is high, up to 0.1% FS (Full Scale).

• Communication Interfaces: Integrates multiple communication interfaces, including RS-485 interface and Ethernet interface. The RS-485 interface supports half-duplex communication mode, with a communication rate flexibly adjustable between 1200bps - 115.2kbps, suitable for short-distance, multi-node communication scenarios in industrial fields. The Ethernet interface supports 10/100Mbps adaptive rate, follows the TCP/IP protocol, enabling high-speed and long-distance data transmission, and facilitating data interaction with upper computers or other network devices.

• Communication Protocols: Supports common industrial communication protocols such as Modbus RTU (for RS-485 interface) and Modbus TCP (for Ethernet interface), enabling seamless communication with various devices in industrial systems, greatly enhancing system compatibility and integration.

• Dimensions: The module is compact in design, with an external size of 120mm (length) × 80mm (width) × 40mm (height), facilitating installation and layout in space-constrained environments such as control cabinets.

• Weight: The overall weight is light, approximately 0.4kg, making it easy to carry and install.

• Protection Rating: Achieves IP20 protection rating, effectively preventing dust and small foreign objects from entering the module, ensuring normal operation in conventional industrial environments.

III. Functional Features

• Efficient Signal Processing: The module adopts advanced microprocessors and signal processing circuits internally, enabling rapid and accurate collection, conversion, filtering, and arithmetic processing of input digital and analog signals. For example, complex analog data can undergo linearization processing and data compensation through built-in algorithms, ensuring that the data transmitted to the control system is true and reliable, providing strong support for precise control.
• Stable Communication Connectivity: With rich communication interfaces and support for multiple communication protocols, 3BHB024548R0002 5SXE06-0160 can achieve stable data communication with various devices in industrial systems. Whether it is data interaction with sensors and actuators at the bottom layer, or remote monitoring and management data transmission with upper computer control systems, it can ensure data integrity and accuracy, reducing communication interruptions and data loss.
• High Reliability and Stability: During design and manufacturing, full consideration is given to the harshness of industrial environments, using high-quality electronic components and strict production processes. The module is equipped with complete overvoltage, overcurrent, and short-circuit protection functions. When abnormal conditions occur, it can quickly cut off relevant circuits to protect itself and connected equipment from damage. Meanwhile, through optimized heat dissipation design and anti-interference measures, it can effectively resist the impact of adverse factors such as electromagnetic interference, temperature changes, and humidity in industrial fields, ensuring long-term stable operation.
• Flexible System Integration: The number of digital and analog input/output channels, as well as the types of communication interfaces and protocol support of the module, have good flexibility and scalability. Users can conveniently configure and program the module according to actual application needs to achieve seamless integration with different industrial systems. During system upgrades or transformations, it can also easily adapt to new equipment and functional requirements, reducing system development and maintenance costs.
• Convenient Diagnosis and Maintenance: The module has a built-in self-diagnosis function, which can monitor its own operating status in real-time. Through LED indicators, it can intuitively display information such as power status, communication status, and input/output signal status, facilitating maintenance personnel to quickly judge whether the module is working normally. In case of a fault, the module can automatically record fault codes and related data, providing a basis for fault troubleshooting and repair, greatly shortening equipment downtime and improving production efficiency.