Small Scale Biscuit Production Line Biscuit Making Machine For Soft Hard And Sandwich Biscuits

We offer food processing machinery and systems for producing all types of soft and hard biscuits, COOKIEs and crackers, with value-added options.

Our complete line of automated biscuit, COOKIE and cracker production equipment covers mixing, dough forming and baking technologies. These equipment utilize the latest engineering and control expertise to maximize performance while making biscuit processing machines easier to operate, maintain and clean.

A biscuit making machine, otherwise called a treat making machine, is a piece of modern gear used to computerize the method involved with making biscuits or treats for a huge scope. These machines are generally utilized in business pastry kitchens and food creation offices. The course of how a biscuit making machine functions includes a few stages:

1. Batter Planning: The initial step is to set up the mixture combination. This includes blending fixings like flour, sugar, fats (like spread or margarine), eggs, raising specialists (like baking powder), and flavorings. The batter consistency and surface are essential for delivering the ideal sort of biscuits.

2. Batter Taking care of: The pre-arranged mixture is taken care of into the biscuit making machine's container or taking care of framework. This should be possible physically or through a robotized transport framework, contingent upon the machine's plan.

3. Sheeting: The batter is then gone through a bunch of rollers or sheeting components. These rollers straighten the mixture to a reliable thickness. The thickness settings can frequently be changed in view of the kind of biscuit being made.

4. Cutting: Subsequent to sheeting, the mixture goes through a cutting system. This system is outfitted with different molds or cutters that are intended to cut the mixture into the ideal shapes and sizes of biscuits. Various molds can be utilized to make different biscuit shapes.

5. Framing and Example Decorating (Discretionary): A few machines have extra highlights that can add examples or plans to the outer layer of the biscuits. This is much of the time found in biscuits with engraved examples or brand logos.

6. Baking: The cut and framed mixture pieces are then moved to a broiler for baking. Baking time and temperature change in light of the kind of biscuits being made. The stove guarantees that the biscuits are appropriately cooked and foster the ideal surface and flavor.

7. Cooling and Bundling: When prepared, the biscuits leave the stove and are permitted to cool on transport lines or racks. Subsequent to cooling, the biscuits can be coordinated to a bundling station. Here, they are bundled into different compartments, like boxes, sacks, or plate, prepared for circulation and deal.

8. Mechanization and Controls: Current biscuit making machines frequently include progressed computerization and control frameworks. These frameworks permit administrators to screen and change different boundaries like mixture consistency, sheeting thickness, cutting shapes, baking temperature, from there, the sky is the limit. Robotization keeps up with consistency in item quality and diminishes the possibilities of blunders.

We have hard biscuit production line and soft biscuit production line. The biggest difference between the two production lines is biscuit forming machine. Different forming methods result in different flavors of the biscuits made. Customers can provide us with biscuits samples, and we will teach you how to choose the most suitable biscuit production line machine.

Hard biscuit production line is generally, composed of a feeding machine(if producing the soda biscuit or chocolate coated biscuit, anther lamination process is needed), a set of dough roller, through the dough rolling and dough sheet, then through the roller cutting machine, rest material recycling device, inlet oven machine, the entire biscuit forming line.

For soft biscuit production line, only the forming machine and inlet oven machine can be the whole forming process, in order to increase the biscuit types and characteristics, customer can allocate the sugar& salt sprinkling machine, egg spraying machine, egg painting machine, calico printing machine, etc. The oven is to make the formed biscuit into delicious food.

You can choose different types of bakery oven (Electricity/gas/diesel/thermal oil) for baking different types of products.

Full 304 Stainless steel cover, Siemens PLC touch screen control, insolate wood cotton, hot air circulation system, have automatic alarm device.

It is widely available for making all kinds of biscuits( Hard and Soft biscuit, Soda Cracker, COOKIEs, also Stick biscuit, Potato chips, hello panda biscuit, Print biscuit and Chocolate filling biscuit).

Pneumatic automatic tracking and adjust belt and tension.

Different shape biscuit just need to change the mould, we also can design mould for you according to your requirement.

Provide three types of biscuit tunnel oven: electric, gas and diesel oil. It depends on the natural resources of different countries. Some countries are abundant in gas.

As a leading name in industrial biscuit manufacturing machines, Biscuit Machinery has worked with many businesses across Canada, America, and beyond supplying them with state-of-the-art biscuit machines suited to their needs. These biscuit production lines are ideal for the manufacturing of hard and soft biscuits, with equipment that can be combined and displayed by your local space or technical requirements.

What Are The Benefits Of Biscuit Making Machine?

This machine provides a wide range of benefits in the overall biscuit making industry, making it an ideal investment.

Some of these benefits are as follows;

Ensures you attain increased production volume in any cycle of biscuit manufacturing, and this increases the overall turnover.

This equipment is user-friendly and does not necessarily require specialized knowledge to operate it.

It is made from high-quality material that can endure different harsh operational and environmental conditions without wearing it out.

Guarantees faster turnaround, particularly when producing various biscuit product designs.

In essence, it reduces unnecessary interruption and cost but increases output.

Most parameters of this machine are automated into a user-friendly human-machine interface through the PLC screen.

It makes it easy to regulate and monitor the various operations.

It offers incredible versatility since you can use it to make different designs and types of biscuit products without changing main parts.

The base material of this machine is hygienic and easy to maintain, thus guarantee clean handling of the products.

Running cost of operating this machine is quite low since it is easy to maintain and rarely requires human intervention.

What are the key features to look for in a Biscuit Making Machine?

When choosing a Biscuit Making Machine, consider the following features:

Capacity: Ensure the machine can handle your desired production volume.

Versatility: Look for machines that can produce various types of biscuits.

Automation: Higher levels of automation can reduce labor costs and increase efficiency.

Quality: Robust construction and reliable components are essential for long-term operation.

Support: Opt for manufacturers that offer excellent after-sales support and maintenance services.

What are the benefits of using automated Biscuit Making Machines?

Automated Biscuit Making Machines offer several benefits, including:

Increased Production Speed: Automation significantly boosts production speed, meeting high demand.

Consistency: Automated machines ensure consistent size, shape, and quality of biscuits.

Labor Savings: Reduces the need for manual labor, lowering operational costs.

Precision: High precision in ingredient measurement and processing ensures superior product quality.

Types of Biscuit Making Machines

There are different types of biscuit-making machines available, each suited for specific production needs:

Dough Mixing Machines

These machines are used at the initial stage of biscuit production. Dough mixing machines ensure that ingredients like flour, sugar, butter, and flavorings are evenly mixed to create a smooth, consistent dough. This is critical for achieving the desired texture and taste of your biscuits.

Rotary Molding Machines

Rotary molding machines shape and form the dough into biscuits. The machine presses the dough into molds, producing biscuits of various shapes and sizes. Rotary molding is ideal for creating detailed and uniform biscuit designs.

Wire-Cut Biscuit Machines

Wire-cut biscuit machines are used for producing soft dough biscuits, such as chocolate chip COOKIEs. The machine extrudes dough onto a conveyor belt and cuts it with a wire, forming individual biscuits. This type of machine is excellent for creating biscuits with a rustic or handmade appearance.

Rotary Cutting Machines

Rotary cutting machines are designed for hard dough biscuits. They use a rotating cutter to cut the dough into specific shapes before transferring them to the oven for baking. This machine is perfect for producing plain, sandwich, or decorative biscuits in large quantities.

Baking Ovens

Once the dough is shaped, the biscuits need to be baked to perfection. Biscuit making machine often include industrial baking ovens that offer precise temperature control, ensuring even baking and the desired crispiness or softness.

Packaging Machines

Many large-scale biscuit making machine also come with automated packaging solutions. Packaging machines wrap and seal biscuits, maintaining freshness and extending shelf life. This is crucial for maintaining product quality during distribution.

Our biscuit production line has achieved the core advantages of high efficiency, low cost, high quality and high flexibility through the combination of automation, intelligence and standardization, helping enterprises adapt to fierce market competition while meeting consumers' needs for food safety and diversification. The specific advantages are:

Continuous production: From raw material mixing, molding, baking, cooling to packaging, the whole process is automatically connected, reducing manual intervention and significantly improving production capacity.

High-speed operation: Modern production lines can produce thousands to tens of thousands of biscuits per hour to meet large-scale market demand.

24-hour operation: Automated equipment supports long-term stable operation and reduces downtime.

Reduced labor costs: Reduce dependence on skilled workers, especially saving labor input in packaging, sorting and other links.

Reduced raw material waste: Precise feeding and molding technology (such as roller printing and punching) can optimize raw material utilization.

Energy consumption optimization: High-efficiency ovens and waste heat recovery systems reduce energy consumption.

Quick mold replacement: Supports the production of biscuits of different shapes and patterns to meet personalized market needs.

Easy recipe adjustment: Through system parameter adjustment, product types can be quickly switched (such as crisp biscuits, tough biscuits, sandwich biscuits, etc.).