universal tensile testing machine with data acquisition system

APPLICATIONS

Computerized Universal Test Machine, is professionally specialized in plastic film, composite, soft packaging materials, plastic hose, adhesive, adhesive tape, medical adhesive, medical device, release paper, protective film, composite cover, metal foil, diaphragm, backboard material, non-woven fabric, rubber, paper and other products of tensile, peeling, deformation, tear, bonding, puncture force, opening force, low speed unwinding force, pull force and other performance tests.

FEATURES

Ten Processes Meet Variegated Requirements:

• The machine integrates ten professional and independent test procedures, such as tension, peeling, tearing, heat sealing, constant extension and tension, pressure, puncture retention force, etc., providing users with a variety of test items.

• It supports the downward pressure test such as rubber plug puncture and ampule breaking force, and the test speed can be set freely.

• Intelligent design such as limit protection, overload protection and automatic return to ensure operational safety.

Excellent testing mechanism accuracy upgrade:

• Equipped with force value testing system of global famous brands to provide force value accuracy better than level 0.5, better repeatability and more flexible testing.

• Equipped with servo operation system of global famous brand and precision ball screw multiple axis positioning technology to provide displacement accuracy better than 0.5 level, stepless speed regulation, convenient use and more stable operation.

High End Embedded Computer System PlatformSafety And Easy:

• Integrated system design, integration of instrument and software.

• Support group test data comparison and analysis, with multiple unit conversion function.

• The system is embedded with USB interface and network interface to facilitate the external access and data transmission of the system.

• TEST STANDARDS

• GB/T1040,GB/T528,GB/T529,GB/T8808,GB/T13022,GB/T2790,

• GB/T3923.1,GB/T20310,GB/T3690,GB/T4944,GB/T3686,

• GB/T10654,HG/T2580,DL/T1476,JC/T777,HG/T2538,BS EN ISO 1421,GOST 18299,DIN 53357,BS 903,BS 5131,ASTM D3574,ASTM D6644…

• SPECIFICATION

• Item	Parameters
  Load capacity	5-200kg
  Load cell brand	Germany brand TECSIS load cell
  Motor	400w Panasonic servo motor
  Driver	400w Panasonic servo driver
  Screw	High precision ball screw
  Control way	Panel control (touch screen), connected to computer
  Adjustable speed	0.1-500mm/min
  Vertical test space	900mm (including clamp)
  Load resolution	1/250,000
  Load accuracy	≤0.5%
  Unit switching	gf/kgf/N//kN/LBf/T
  Dimension	（L*W*H）520*515*1250mm
  Suttle weight	About 70KG
  Power	AC 220V

A Universal Tensile Testing Machine with Data Acquisition System is an advanced testing system used to evaluate the mechanical properties of materials, including tensile strength, elongation, and other critical parameters. This machine is equipped with a data acquisition system that captures and analyzes test data in real-time, allowing for precise monitoring, recording, and evaluation of test results. The combination of the tensile testing machine and data acquisition system provides a powerful solution for material testing, ensuring accurate and consistent results.

1. Tensile Testing Capabilities:

• The machine is designed to test a wide range of materials, including metals, plastics, textiles, rubber, and composites, by subjecting them to tensile stress.

• The machine applies a uniaxial force to the sample and measures its elongation to determine properties such as tensile strength, yield strength, modulus of elasticity, and ultimate tensile strength.

2. Advanced Data Acquisition System:

• The data acquisition system (DAQ) is a key feature that records real-time data from the testing machine, including force, displacement, strain, and other key parameters.

• It uses sensors and transducers (e.g., load cells, extensometers) to measure physical changes in the sample as it undergoes testing. The data is then captured and transmitted to the computer for analysis.

• The system can measure force, displacement, strain, and sometimes temperature or environmental conditions during testing.

3. Real-Time Data Monitoring:

• The system provides real-time data visualization of test results through graphical representations, such as stress-strain curves.

• Data is continuously updated during the test, allowing operators to monitor the test progress and make decisions if necessary.

4. Software for Data Analysis:

• Generation of test reports, including graphs, tables, and statistical analysis.

• Curve fitting and interpretation of stress-strain behavior.

• The ability to compare data from multiple tests to analyze material consistency.

• Specialized software accompanies the data acquisition system, enabling the user to analyze and process data after the test is completed. Common features include:

• The software often supports industry standards and test methods, allowing users to comply with international standards like ASTM, ISO, or DIN.

5. Automated Test Control:

• The machine can automatically control the test parameters, such as load rate, crosshead speed, and test duration, based on pre-programmed settings or custom user-defined protocols.

• The data acquisition system works in tandem with these controls, automatically adjusting the test conditions as needed and recording the resulting data.

6. High Precision and Sensitivity:

• The combination of the universal tensile testing machine and the data acquisition system provides high precision in measurements, ensuring accurate testing of materials under various loads and conditions.

• The system can detect even small variations in force and displacement, providing detailed insights into the material’s behavior.

7. Multiple Channel Inputs:

• The data acquisition system is often equipped with multiple channels to collect data from various sensors, such as load cells, strain gauges, displacement transducers, or environmental sensors.

• This capability allows for the simultaneous measurement of multiple test variables and the comparison of different physical properties (e.g., force, displacement, and strain).

8. Test Flexibility:

• The machine can be configured to conduct a wide variety of tests, including tensile, compression, flexural, and cyclic testing, making it versatile for different material testing applications.

• Multiple sample fixtures can be used to accommodate different shapes, sizes, and types of specimens, from thin films to large molded parts.

9. Automatic Calibration:

• The system can include automatic calibration features that ensure the machine and sensors are operating correctly and providing accurate data over time.

• Regular calibration minimizes measurement errors and ensures the long-term reliability of test results.

10. Data Storage and Export:

• The data acquisition system stores test results in digital format, making it easy to retrieve, review, and compare results from different tests.

• Results can often be exported to Excel, CSV, or other file formats for further analysis or sharing with other teams.

11. Safety Features:

• Safety mechanisms, such as emergency stop buttons and overload protection, ensure the safety of both the machine and the operator during the testing process.

• The system will alert users if a test exceeds predefined limits or if any issues occur during testing.

12. Integration with Other Equipment:

• The data acquisition system can be integrated with additional equipment such as environmental chambers, temperature control units, or dynamic testing setups to simulate real-world testing conditions (e.g., testing at high temperatures or in a controlled atmosphere).