fully automatic universal tensile testing machine for plastics industry

APPLICATIONS

Computerized Universal Test Machine, is professionally specialized in plastic film, composite, soft packaging materials, plastic hose, adhesive, adhesive tape, medical adhesive, medical device, release paper, protective film, composite cover, metal foil, diaphragm, backboard material, non-woven fabric, rubber, paper and other products of tensile, peeling, deformation, tear, bonding, puncture force, opening force, low speed unwinding force, pull force and other performance tests.

FEATURES

Ten Processes Meet Variegated Requirements:

• The machine integrates ten professional and independent test procedures, such as tension, peeling, tearing, heat sealing, constant extension and tension, pressure, puncture retention force, etc., providing users with a variety of test items.

• It supports the downward pressure test such as rubber plug puncture and ampule breaking force, and the test speed can be set freely.

• Intelligent design such as limit protection, overload protection and automatic return to ensure operational safety.

Excellent testing mechanism accuracy upgrade:

• Equipped with force value testing system of global famous brands to provide force value accuracy better than level 0.5, better repeatability and more flexible testing.

• Equipped with servo operation system of global famous brand and precision ball screw multiple axis positioning technology to provide displacement accuracy better than 0.5 level, stepless speed regulation, convenient use and more stable operation.

High End Embedded Computer System PlatformSafety And Easy:

• Integrated system design, integration of instrument and software.

• Support group test data comparison and analysis, with multiple unit conversion function.

• The system is embedded with USB interface and network interface to facilitate the external access and data transmission of the system.

• TEST STANDARDS

• GB/T1040,GB/T528,GB/T529,GB/T8808,GB/T13022,GB/T2790,

• GB/T3923.1,GB/T20310,GB/T3690,GB/T4944,GB/T3686,

• GB/T10654,HG/T2580,DL/T1476,JC/T777,HG/T2538,BS EN ISO 1421,GOST 18299,DIN 53357,BS 903,BS 5131,ASTM D3574,ASTM D6644…

• SPECIFICATION

• Item	Parameters
  Load capacity	5-200kg
  Load cell brand	Germany brand TECSIS load cell
  Motor	400w Panasonic servo motor
  Driver	400w Panasonic servo driver
  Screw	High precision ball screw
  Control way	Panel control (touch screen), connected to computer
  Adjustable speed	0.1-500mm/min
  Vertical test space	900mm (including clamp)
  Load resolution	1/250,000
  Load accuracy	≤0.5%
  Unit switching	gf/kgf/N//kN/LBf/T
  Dimension	（L*W*H）520*515*1250mm
  Suttle weight	About 70KG
  Power	AC 220V

A fully automatic universal tensile testing machine designed for the plastics industry is a sophisticated piece of equipment used to evaluate the mechanical properties of plastic materials. It is designed to test plastics under controlled conditions, providing precise measurements of their strength, elongation, and other key characteristics such as tensile strength, yield strength, and modulus of elasticity. This machine plays an essential role in the development, quality control, and performance testing of plastic materials used in various industries, including packaging, automotive, and consumer goods.

1. Automated Operation:

• Fully automatic testing systems allow for hands-off operation once the sample is loaded, reducing human error and increasing productivity.

• The machine can automatically adjust settings like speed, strain, and force, and handle multiple sample types with minimal intervention.

2. Precise Force and Elongation Measurement:

• High-precision load cells measure the force applied to the sample.

• Elongation and strain gauges are used to precisely monitor the stretching of the plastic, providing reliable data for assessing flexibility and ductility.

3. Wide Test Range:

• The machine can test a wide variety of plastics, including films, sheets, and molded parts, offering flexibility for manufacturers working with different plastic materials.

• It can handle different sample sizes and thicknesses, making it adaptable to a broad range of plastics and applications.

4. Computerized Control System:

• Advanced software allows for real-time data collection and analysis, displaying results such as stress-strain curves, yield point, and modulus of elasticity.

• The system can automatically generate test reports and analyze trends across multiple samples.

5. Speed and Load Control:

• Users can adjust the testing speed and load rate to simulate real-world stress conditions that plastic materials might face during production or end use.

• Load and deformation control features ensure that the sample is tested under consistent conditions for accurate, repeatable results.

6. Compliance with Industry Standards:

• The machine is designed to meet international testing standards such as ASTM, ISO, and DIN, ensuring results are accepted globally for regulatory and quality control purposes.

7. Real-time Monitoring:

• Digital display and touch-screen interface make it easy to monitor the test process in real-time, offering a clear overview of the force applied, elongation, and test results.

8. Customizable Test Programs:

• Allows operators to create and save custom test protocols based on specific material requirements, such as tensile strength or elongation at break.

• Custom programs ensure the versatility of the testing machine to handle various plastic formulations.

9. Environmental Control Options:

• Many machines offer environmental chambers for testing plastics under different conditions, such as varying temperatures and humidity levels, to simulate real-world use and failure scenarios.

10. Failure and Fracture Analysis:

• The machine can analyze the type of plastic failure (e.g., brittle fracture, ductile fracture) and help engineers identify the material's behavior under different stress conditions.

11. Easy Calibration and Maintenance:

• Automatic calibration systems ensure that the machine remains accurate over time.

• Routine maintenance alerts help operators keep the machine in optimal working condition, reducing downtime and increasing machine lifespan.

12. Safety Features:

• The testing machine is equipped with overload protection and automatic shut-off mechanisms to prevent damage to the sample or machine.

• Protective enclosures ensure user safety by preventing accidental contact with moving parts.

1. Material Development:

• Used for testing newly developed plastic formulations to determine their suitability for specific applications, such as packaging, automotive, and medical devices.

2. Quality Control:

• Ensures that plastic materials meet the necessary strength, flexibility, and durability standards for end-use applications.

• Helps manufacturers verify that their products are consistent and perform as expected.

3. Research and Innovation:

• Essential for researchers working on innovative plastic materials or improvements in existing ones, providing data to support material innovation.

4. Regulatory Compliance:

• Ensures that plastic products meet the regulatory standards required in various industries, such as food packaging, medical devices, and consumer goods.

5. Product Testing:

• Used to evaluate the mechanical properties of finished plastic products, such as plastic films, automotive components, and medical devices, ensuring their suitability for end-use.

A fully automatic universal tensile testing machine for the plastics industry is a highly valuable tool for manufacturers, researchers, and quality control teams. It enables accurate and reliable testing of plastic materials' mechanical properties, ensuring that products meet required performance standards. By automating the testing process, it saves time, reduces errors, and ensures consistency across multiple tests, making it an essential piece of equipment in the plastics manufacturing and development industry.