Recommendation Article: A Revolutionary Tool for Welding Engineers—RIWA Real-Time Weld Point Detection System

Recommendation Article: A Revolutionary Tool for Welding Engineers—RIWA Real-Time Weld Point Detection System

In the automotive manufacturing industry, resistance spot welding technology has become the core of welding processes due to its efficiency and reliability. However, real-time monitoring and optimization of weld point quality has always been a significant challenge for welding engineers. To address this pain point, we recommend the most advanced weld point detection system in the industry—RIWA (Real-Time Integrated Weld Analyzer).

An Intelligent System That Disrupts Traditional Welding Processes

RIWA is Tessonics' innovative solution designed for the demanding requirements of Industry 4.0 smart factories.
It evaluates resistance spot welds in real-time through an advanced non-destructive ultrasonic system:

• A high-frequency ultrasonic sensor integrated into the welding electrode generates ultrasonic waves that pass through the electrode cap and into the welded plates.

• The system inspects the weld during the real-time monitoring of the welding process, ensuring that the weld quality meets process requirements.

AI-Driven Comprehensive Weld Analysis

RIWA is equipped with an advanced software system that uses modern processing techniques and artificial intelligence (AI) to provide comprehensive weld analysis:

• Real-time reporting of the weld nugget's presence and location with respect to the plate surface, helping welding engineers precisely control weld point quality.

• Customizable trigger sensors can be placed to meet diverse quality standards.

Smart Welding Process Management

RIWA is not just a detection tool but also a powerful assistant in welding process management:

• The system continuously monitors the welding process, providing real-time feedback on quality.

• With over 20,000 different welding joint behaviors meticulously analyzed, the system has been proven reliable in practical applications, offering engineers valuable insights from the data.

The Value RIWA Brings to Welding Processes

The introduction of RIWA will fundamentally change the way welding engineers work:

1. Improved weld quality: Real-time monitoring of the weld formation process significantly reduces defect rates.

2. Optimized process flow: Real-time data feedback and analysis allow for quick adjustments to welding parameters.

3. Cost savings: Prevents rework and material waste caused by welding defects.

As the new standard in welding, RIWA has become an indispensable part of smart factories. If you are looking for an innovative tool to enhance welding efficiency and quality, RIWA is your best choice.

Contact us to learn more about the system, and let's embark on a new journey in welding process optimization!