high Chromium carbide overlay wear plate bimetal for liner chutes excavator and earthmoving

Wodon high chromium carbide hardfacing wear resistant overlay plate

CCO abrasion resistant high hardness anti friction overlay steel plate 10 on 10 2100*3500mm

 Super hardened 7 on 8 2100*3500mm submerged arc welding wear resistance plate

We can  customize the plates in different sizes and thickness based on customer's drawings.We can also cutting, bending and welding the wear plate into specific shapes and parts, as well as keep the good flatness.

1. Drilling Holes

    Staright holes and Countersunk holes.

2. Bolt embedded welding in the back

    Embedding the pre-processed bolt in the back of wear plate.

3. Bending

    Wodon wear plate can be cold formed and made into curve of cone.

4. Welding

    Wodon wear plate can be welded and assembled into kinds of wear parts.

 Wear Plate Introduction

As a ISO9001 certified factory, WODON specialize in R&D and manufacturing very good quality. Hardfacing wires, hardfacing wear plates and pipes, gas shielded welding wires and kinds of wear parts, and have mort than 10 years experience in this field.

In the United States, we have specialized laboratories to do wear tests. And in China, we have the inspection report issued by quality inspection center of Harbin welding institute of China academy of machinery science and technology. Test team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In our laboratory, there are have a series of equipment to test our products. Such as, Portable Spectrum can test easily the chemical compositon of wear plate surface. And we have a Spectro MAXX to read the chemical compositon directly from the powder.

We use Rockwell hardness tester to test small sample from our wear plate. The test result are very accurate. We also use Portable ultronic hardness and thickness testers to test easily the hardness an thickness of wear parts on the scene.

As well as we have a series of metallography experiment instruments, so the metallurgical microstructure can be analysed. The chromium carbide volume fraction on the microstructure is above 50%.

The cracks on the surface of CCO wear resistant overlay plate

The production process of wear-resistant composite plate is metallurgical surfacing process. The hardfacing layer is combined with steel plate, and the interface of composite material is metallurgical bonded. It has good technological performance. 

The base plate for the low carbon steel, the main component of the abrasion resistant layer is high carbon high chromium . The temperature difference between the steel plates near the weld bead is large, will produce uneven expansion, shrinkage and deformation. The wear-resistant layer is of high hardness and poor toughness, and the thermal expansion coefficient of the steel plate is very different from that of the wear resistant layer. The steel plate with good toughness can bear greater thermal deformation, surfacing layer with poor toughness has poor thermal deformation ability. And the thermal stress is formed inside.

Therefore, a transverse crack with different sizes will be formed during the welding cooling process, which is the result of stress release. If the welding stress is not released, it is easy to crack and fall off in the later processing.

Our company's wear-resistant plate through the naked eye and metallographic observation, cracks only exist in the surfacing layer. There is no crack at the base plate and the fusion line.

Packing: We use customized size pallet to support our products and we can also make special customized steel pallet according to the customer's drawing.  So that not only support our product safely but also easy to transport with.

About shipping, customer can use their own designated shipping agencies, or we choose to cooperate with shipping companies. And we would make sure the delivery time is on time. Tranding methods include FOB, CIF, CFR, Letter of credit. About delivery port, because our factory is in Jiangsu, so the first choice is Jiangsu port. But if the customer has other ports want to ship, we can do the best to match customer's demond. Except for Jiangsu port, we could shipped from Lianyungang port, Shanghai port, Dalian port, Ningbo port, Shenzhen port, Qingdao port and so on.

Wodon global custom designs wear resistant plate for optimum performace, fit and service life. Wodon can utilize many abrasion resistant materials, from our bi-metal alloy composite wear plate, and chromium carbide overlay wear plate, and flux cored welding wires.

Wodon specializes in total wear control. We rebuild worn-out components with high wear material that will outlast new OEM components at a fraction of the cast.

 As a ISO9001 certified factory, WODON specialize in R&D and manufacturing very good quality hardfacing wires, hardfacing wear plates and pipes, gas shielded welding wires and kinds of wear parts, and have more than 10 years experience in this field.

Wodon is committed to providing high-quality wear plate, and with good reputation. Many overseas customers willing to work with our company to establish long-term working relationship.

Wodon is the leading manufacturer of wear resistant materials in China. In China, many steelworks, cement plants, coal mine plants and so on, buying wear resistant plate, wear resistant flux cored welding wires and wear resistant part from our company. As well as established a stable relationship of long-term cooperation. Abroad, our products also sold to many countries, "made in China" is not only excellent quality but also high cost performance.

   Wear Plate Processcing Workshop

• We use our own developed CNC automatic welding machine with multi welding guns to weld our own hardfacing wear plate. It is equipped with four welding guns that can work simultaneously to overcome low productivity, poor flatness and overlay falling off, easily caused by single gun.

• This is a high automation level machine. Each welding gun can operate independently and restart exactly from the point it had stopped, Simplifying the operation process. Wear plate manufactured by this equipment have many advantages like flat surface, micro and irregular cracks, and uniform hardness being very well accepted by our customers.

• And the most advantage is cost saving, so our customer could get good quality and high cost performance wear resistant plate.

WODON is committed to providing high-quality wear plate, and with good reputation. Many overseas customers willing to work with our company to establish long-term working relationship.

WODON is the leading manufacturer of wear resistant materials in China. In China, many steelworks, cement plants, coal mine plants and so on, buying wear resistant plate, wear resistant flux cored welding wires and wear resistant parts from our company. As well as established a stable relationship of long-term cooperation. Abroad, our products also sold to many coutries, "made in China" is not only excellent quality but also high cost performance.

Customer visit our factory

Attend the foreign exhibition

Wodon wear plate general purpose chromium carbide overlay plate typically can delivery up to 30 times the life of low carbon steel plate. Combined with it's versatility, this is the reason why Wodon wear plate has become a great cost-reducer in the manufacturer of chromium carbide, cement, glass, port transportation, power and steel, as well as in mining, oil refining, and numerous material handling application, such as scrap and steel recycling.

The steel manufacturing industry, for example, requires wear protection for hoppers, conveyor liners quickly erode without hardfacing protection. And coke injection line elbows, alloy hopper,  reverse fan box, dust handling system, high blast furnance coke screens, replaceable ID fan housing liners, wood pulp transfer line, log stacker fork liners,  mill feed chute liner, flat back elows.

In mining, without hardfacing protection, critical components such as chute liners, front-end loader liners, and wear pads prematurely lose their usefulness due to the impact of silicious matter.

Refuse processing plants use overlay products hydrapulper liners and beaters, screw conveyors, conical section wear liners, baler liners, tub liners, transfer points, fan blades and liners, and ash removal systems.

OEM wear parts

 Q: Are you trading company or manufacturer?

 A: We are manufacturer with more than 3 factorys, our own sales department and our own inspection technology department.

 Q: How long is your delievery time?

  A: Generally it is 5-10 days if the goods are in stock. Or it is 15-30 days if the goods are not in stock, it is   according to quantity.

 Q: Do you provied samples? is it free or extra?

  A: Yes,  we could offer the wear plate and flux cored welding wires' samples for free charge.

 Q: What is your terms of payment?

  A: 30% T/T in advance, balance against copy of BL, L/C, Western Union.