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Home > Products > CNC Controller > Control system of all electric injection molding machine GSK 6000

Control system of all electric injection molding machine GSK 6000

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Product Description

1. Hardware

① Based on the architecture design of 32-bit high-performance industrial class arm, DSP and FPGA multiprocessor, the operation speed is fast and the control precision is high; ② 15 inch high brightness, high resolution industrial TFT LCD screen, full touch input; ③ Windows CE embedded operating system;

④ Built in software PLC; ⑤ Four way motor closed-loop control, which can be connected to various types of drivers; ⑥ GSK link bus connects I / O module and GSK DTS series driver; ⑦ With injection pressure feedback input to realize closed-loop control; ⑧ It has mode locking force feedback input and mode adjusting encoder input.

2. Software

① Complete application scheme of all electric injection molding machine; ② Provide five speed unlocking die; ③ Provide six speed and three pressure injection; ④ Provide three-stage pressure maintaining; ⑤ Provide three-stage speed and three-stage pressure measurement; ⑥ Provide eight section temperature control configuration; ⑦ One week temperature regular heating; ⑧ Multi motor and pressure real-time state curve graphic monitoring; ⑨ Quality data management and monitoring; ⑩ Real time record of historical operation and fault; ? Free combination of functional modules and highly customized UI schemes; ? Multi level password setting to facilitate the management of equipment and process data; ?Excel statistical report can be exported.

3. Control function

① Adopt efficient parallel control mode; ② Injection position closed-loop, speed closed-loop and pressure closed-loop control; ③ With automatic mode adjustment function; ④ With a variety of mold protection functions; ⑤ It has the functions of air blowing and core pulling; ⑥ Multi channel temperature synchronous or simultaneous temperature rise control; ⑦ Screw cold start protection function; ⑧ Powerful self diagnosis function to facilitate equipment maintenance; ⑨ Mold locking force and injection pressure overrun protection function.

4. Interface

① With die video monitoring and robot connection interface; ② External mode locking force sensor interface; ③ It has multi-channel USB interface, which can be connected with keyboard, mouse and USB flash disk; ④ With Ethernet interface, it can realize remote production management and remote upgrade (option); ⑤ Provide external interfaces for judging positive and defective products and abnormalities.

Application advantages

◆ high stability

The system carries out closed-loop control of position, speed and pressure in the production process of all electric injection molding machine, with high repetition accuracy and good stability. The drive motor has strong overload capacity and fast servo response, which effectively ensures the stability of system control.

◆ Easy to operate

Windows operation style is adopted, the operation is intuitive and clear, and the user-defined primary operation module is simple and convenient. It absorbs the advantages and operation convenience of injection molding machine system at home and abroad, and is more in line with the usage habits of Chinese people.

◆ long service life of the system

All industrial devices are used for production, with a perfect test environment and an annual output of more than 100000 sets of CNC system production platform to ensure the stability and reliability of design and production. Provide 3-year warranty (the industry average warranty period is one year) and lifelong maintenance.

◆ The configuration is flexible and can be customized by customers

The system is equipped with standard host, 32 input / 32 output interface board, 15 "LCD screen, pressure feedback module (domestic / foreign optional), temperature control module. The panel and display can be customized according to customer needs. Special users can customize the servo drive interface.

◆ High cost performance

This is a self-developed special controller for all electric injection molding machine, which can be customized according to customer needs, which is not available in foreign systems. GSK owns all intellectual property rights, making it easier to obtain low-cost technical support. The price is superior to similar foreign systems.

Specification

Total number of control axes	6 axis
Location	Minimum setting unit: 0.01mm control accuracy: 0.01mm
Speed	Minimum setting unit: 0.1mm/s control accuracy: 0.1mm/s
Pressure	Minimum setting unit: 0.1MPa control accuracy: 0.5MPa
Temperature	Minimum setting unit: 0.1 ℃, control accuracy: ± 0.5 ℃
The maximum mold opening stroke can be set	9999.99mm
The maximum injection stroke can be set	9999.99mm
The maximum injection speed can be set	9999.99mm/s
The maximum metering speed can be set	9999.99rpm
Maximum injection pressure can be set	9999.99MPa
IO	32 / 32, 64 / 64 scalable
Operation mode	Manual, semi-automatic, fully automatic, mold adjustment
Open lock die	Five section speed control, mode locking time protection, mode locking overrun protection, process pause setting
Model protection	Three section customized protection and intelligent protection, time protection
Mode adjustment	Automatic mode adjustment and manual mode adjustment, one button zero return
Push top	Pre ejection, customized ejection times, ejection pressure protection, and cooperation is suspended after ejection
Blow	Two groups of blowing control
Core pulling and Twisted teeth	Three groups of core pulling and reaming compound control, with position, time and count control modes
Melt glue	Front and rear release function, front delay function, three-stage glue melting control
Injection	Six section speed control, three section pressure control, speed, pressure and position closed loop, pressure overrun protection
Clear material	Automatic material cleaning function
Temperature	Learning PID temperature control. It has synchronous temperature rise and simultaneous temperature rise mode, cold start protection and abnormal protection function, one week timing heating function, and various thermocouples can be selected
Wave form	Speed, pressure and position curve
Quality management	Provide statistical information, automatically detect various important data in the production process, more effectively improve product quality and reduce production cost
Historical records	User operation information and alarm information
Manipulator and Auxiliary equipment	Common manipulator and visual mold protection interface
Lubrication	Support automatic oil and grease supply with settable frequency
Protection function	Multi level safety setting of front and rear doors, motor overload protection and cold start protection
Show	15 size 1024 × 768 LCD display, Chinese and English selection display, status display, waveform display, clock, speed position of each motor, pressure information, temperature information, production statistics, operation and alarm records and diagnostic information
Communication function	It supports USB and network communication interface, and can realize the functions of process parameter file exchange, production record export and production line management.

Configuration software
ARM	1.2 build at 121022
DSP	Ver1.7.21
STM32	200
CPLD	2011.08.29
PLC	01.00.42

Mounting dimensions

The system consists of four parts: display panel, operation panel, host and PLC interface board. Bus connection is adopted between various parts, which is simple and convenient to operate.

Display panel mounting dimensions

Installation dimension of operation panel

Installation dimension of main box

Installation dimension of PLC interface board

Packing & Delivery

FAQ

Q: Do you support customized manufacturing?
A: Yes,we can customized manufacturing according to customer's requirment. We support to OEM your own company display interface and logo.
Q: How long is your delivery time?
A: Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to
quantity.10-20 days if customized manufacturing.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample with sample price.
Q: What is your terms of payment ?
A: Payment<=2000USD, 100% in advance. Payment>=1000USD, 70% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below

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Shenzhen Denver Servo Technology Co., Ltd.

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Product Categories

Hollow cup motor	Ungrouped	Servo spindle motor	servo motor
Servo driver	robot	retarder	mechanical equipment
Machine tool accessories	lathe	Hyperbaric oxygen chamber	CNC Controller
Frequency converter accessories	Frequency converter	Engraving machine spindle motor	Embroidery machine accessories
Cylinders	Cutting machine parts	coupling	CNC toolholder
CNC spindle motor