Home > Products > CNC Controller > 5 axis milling machine control system PLC CNC controller kit for milling, drilling and tapping machine
5 axis milling machine control system PLC CNC controller kit for milling, drilling and tapping machine
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Product Description
The CNC system of the milling machine machining center is a popular CNC system independently developed by the company, which is suitable for milling machines, drilling and milling machines, grinders, etc.
The system adopts 32-bit high-performance CPU and super large-scale programmable device FPGA. Real-time control and hardware interpolation technology ensure the system μ High efficiency under M-level precision, editable PLC makes the logic control function more flexible and powerful. The system can control 5 feed Axis, 2 analog spindles, 1ms high-speed interpolation, 0.1 μ M control precision, significantly improve the efficiency, precision and surface quality of parts processing.
Product features
● X, Y, Z,A,B, 5 axis control, shaft type can be customized
● 1ms interpolation cycle, 0.1um control accuracy
● Two 0V ~ 10V analog voltage output, support double spindle control
● Linear, exponential and S-type acceleration and deceleration mode can be selected
● Built-in multi-PLC program, the current running PLC program can be selected
● PLC program online display, real-time monitoring, real-time signal tracking
● Support statement macro code programming, support macro program call with parameters
● Rigid tapping and flexible tapping can be set by parameters
● With rotation, zooming, polar coordinates, fixed cycle and a variety of milling groove compound cycle function
● With historical alarm and operation resume function, convenient user operation and maintenance management
● 8-inch color display screen, resolution 800×480, Chinese and English interface can be selected by parameter.
● Provides multi-level password protection for convenient device management
● 36-point universal input / 36-point universal output
● Support standard RS232 and USB interface, support U disk file operation, system configuration and software upgrade, can achieve
file transfer, serial DNC processing and USB online processing functions
● 1ms interpolation cycle, 0.1um control accuracy
● Two 0V ~ 10V analog voltage output, support double spindle control
● Linear, exponential and S-type acceleration and deceleration mode can be selected
● Built-in multi-PLC program, the current running PLC program can be selected
● PLC program online display, real-time monitoring, real-time signal tracking
● Support statement macro code programming, support macro program call with parameters
● Rigid tapping and flexible tapping can be set by parameters
● With rotation, zooming, polar coordinates, fixed cycle and a variety of milling groove compound cycle function
● With historical alarm and operation resume function, convenient user operation and maintenance management
● 8-inch color display screen, resolution 800×480, Chinese and English interface can be selected by parameter.
● Provides multi-level password protection for convenient device management
● 36-point universal input / 36-point universal output
● Support standard RS232 and USB interface, support U disk file operation, system configuration and software upgrade, can achieve
file transfer, serial DNC processing and USB online processing functions
Specification parameters
Number of control shaft | Number of control axes: 5 axes (X, Y, Z, A, B) |
Number of linkage axes: 5 axes | |
Feed shaft function | Position instruction range: metric input (G21) : -9999.9999mm ~ 9999.9999mm, minimum instruction unit: 0.0001 |
Position command range: Inch input (G20) : -999.9999inch to 999.9999inch. Minimum command unit: 0.0001inch | |
Electronic gear: instruction frequency doubling coefficient 1 ~ 65536, instruction frequency division coefficient 1 ~ 65536 | |
Fast moving speed: maximum 60m/min | |
Rapid rate: F0, 25%, 50%, 100% four levels of real-time adjustment | |
Manual feed rate: 0 ~ 150%, 16 levels of real-time adjustment | |
Feed rate: 0 ~ 150%, a total of 16 real-time adjustment | |
Hand wheel feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears | |
Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears | |
Interpolation methods: linear interpolation, circular interpolation, spiral interpolation and rigid tapping | |
Automatic chamfering function | |
Acceleration and deceleration function | The system has a forward-looking function, up to 15 NC programs can be preread, so that small line interpolation high-speed smooth, suitable for parts processing mold processing |
Cutting feed: front acceleration and deceleration linear, front acceleration and deceleration S type, rear acceleration and deceleration linear, rear acceleration and deceleration exponential type | |
Fast moving: front acceleration and deceleration linear, front acceleration and deceleration S, rear acceleration and deceleration linear, rear acceleration and deceleration exponential | |
Manual mode and handwheel mode are after acceleration and deceleration control. Handwheel mode can be selected as immediate stop mode or complete operation mode. | |
The start speed, end speed and time of acceleration and deceleration are set by parameters | |
Main function | 2 channels 0 ~ 10V analog voltage output, support dual spindle control |
1 way spindle encoder feedback, spindle encoder line number can be set (100p/r ~ 5000p/r) | |
Transmission ratio between encoder and spindle :(1 ~ 255) (1 ~ 255) | |
Spindle speed: can be given by S code or PLC signal, speed range 0r/min ~ 9999r/min | |
Spindle ratio: 50% ~ 120%, a total of 8 grades of real-time adjustment | |
Spindle constant line speed control | |
Rigid tapping | |
Function of cutting tool | Tool length compensation |
Tool tip radius compensation (Type C) | |
Precision compensation | Pitch error compensation: compensation points, compensation interval, compensation origin can be set |
Reverse clearance compensation: can be set to a fixed frequency or speed up and down to compensate the amount of reverse clearance machine | |
The PLC function | Two-stage PLC program, processing speed of 1.5μs/ step basic instruction; Maximum 4700 steps, level 1 program cycle 8ms |
Number of instructions: 45 (including 10 basic instructions and 35 functional instructions) | |
Support PLC warning and PLC alarm | |
Support multiple PLC programs (up to 20), the current running PLC program can be selected | |
Basic I/O: 36 input /36 output | |
The man-machine interface | 8.4-inch widescreen LCD with 800×480 resolution |
Display in Chinese, English and other languages | |
Two dimensional tool path display | |
Real time clock | |
Operation management | Operation mode: edit, automatic, input, machine zero back, hand wheel/single step, manual, program zero back |
Multi-level operation permission management | |
Alarm log | |
The program to edit | Program capacity: 56MB, 400 programs (including subroutines, macroprograms) |
Edit function: program/program segment/word search, modify, delete, copy, paste | |
Program format: ISO code, support statement macro code programming, support relative coordinates, absolute coordinates and mixed coordinates programming | |
Program call: support macro program call with parameters, 4 levels of nested subroutines | |
Communications functions | RS232: parts program, parameters and other files two-way transmission, support PLC program, system software serial port upgrade |
USB: U disk file operation, support PLC program, system software U disk upgrade | |
Safety features | Emergency stop |
Hardware travel limit | |
Software trip check | |
Data backup and recovery |
Product Description
Product application
Packing & Delivery
Company Profile
Warranty and after-sales service
1.two years warranty for machine
2.We have a professional English after-sales engineer team,and supply online service 24 hours by Whatsapp,Skype, and so on. or by phone if urgently.
3.We will provide you with a detailed video tutorial to teach you how to use the machine .
4.lf you need installment support,we can arrange our engineer fly to your place to help
FAQ
Q: Do you support customized manufacturing?
A: Yes,we can customized manufacturing according to customer's requirment. We support to OEM your own company display interface and logo.
Q: How long is your delivery time?
A: Generally it is 3-5 days if the goods are in stock. or it is 5-10 days if the goods are not in stock, it is according to
quantity.10-20 days if customized manufacturing.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample with sample price.
Q: What is your terms of payment ?
A: Payment<=2000USD, 100% in advance. Payment>=1000USD, 70% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below
Contact Us
- Shenzhen Denver Servo Technology Co., Ltd.
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