Home > Products > Universal Thread Measuring Machines > High accuracy universal thread measuring machines for thread gauges measurement
High accuracy universal thread measuring machines for thread gauges measurement
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Product Description
Product Overview
SJ5200-160 universal thread measuring machines
SJ5200 achieves full-automated and precision measurement of comprehensive thread parameters by using precision linear encoder system, precision air bearing driving system, high-end servo motor control system, high performance industrial computer control system and large capacity memory technology. After driving the measuring probe to contact with workpiece by precision air bearing system, the software records the horizontal and vertical coordinates in measuring process by applying precision linear encoder system, then, on the basis of synthesizing the two-dimensional measuring values, the software calculates and obtains a variety of thread parameters according to relevant definitions from norms.
SJ5200 is a full-automated measuring machine. The operator only needs to install the thread gauge, select matching standard and input scanning length in software, then the system measures automatically after click the "start" button. The software displays real-time tooth profile curve of thread gauge, and calculate the major diameter, pitch diameter, minor diameter, thread pitch, thread angle, other thread parameters automatically. Finally the system qualifies a variety of thread parameters according to selected thread norm, and test report is generated automatically. The whole process is completed in 2 min.
SJ5200 is a full-automated measuring machine. The operator only needs to install the thread gauge, select matching standard and input scanning length in software, then the system measures automatically after click the "start" button. The software displays real-time tooth profile curve of thread gauge, and calculate the major diameter, pitch diameter, minor diameter, thread pitch, thread angle, other thread parameters automatically. Finally the system qualifies a variety of thread parameters according to selected thread norm, and test report is generated automatically. The whole process is completed in 2 min.
FEATURES AT A GLANCE
Product Features
1. Full-automated measurement: Scan test objects and display all values in 2 minutes without manual intervention and calculation.According to selected thread standards, the system generates the test report finally. That significantly simplifies the operator's work, as well as improves the measuring efficiency, quality and accuracy.
2. Resolution is 0.01um; High accuracy, high stability and high repeatability.
3.Simple, humanized design: Thanks to quick workholders for thread, object installation is very simple and easy. Due to
user-friendly software interface, the operator can be trained to use it within a few minutes. Operation of the machine is
extremely simple.
4. 3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.
5. Convenient and accurate replacement of measuring pin(Patent No.2): Thanks to innovative structure for probe installation, the probe is fixed easily and simply. This structure eliminates errors caused by repeated installation, which guarantees excellent repeatability.
6.Combined workholder(Patent No.3): Thanks to two-in-one and three-in-one workholders, gaskets and heel blocks are not required.
These workholders can be used for measuring both thread ring and plug gauges, which makes work more simple and efficient, moreover reduces risk of misoperation.
7. Ingenious balancing mechanism(Patent No.4): Thanks to ingenious balancing mechanism, the problem of Z-axis swing while X-axis movement is solved completely, which ensures the stability of the coordinate system during scanning, consequently measuring accuracy is improved.
8. Accurate & sensitive measuring force system
Measuring force automatically varies from 0.01 ~ 0.10N according to different gradient during scanning. Thanks to micro measuring force, measuring pin is almost abrasion-free, so lifespan of probe is very long, in addition test objects are protected as well.
The micro measuring force also greatly helps to achieve measurements for steep-slope thread gauges.
2. Resolution is 0.01um; High accuracy, high stability and high repeatability.
3.Simple, humanized design: Thanks to quick workholders for thread, object installation is very simple and easy. Due to
user-friendly software interface, the operator can be trained to use it within a few minutes. Operation of the machine is
extremely simple.
4. 3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.
5. Convenient and accurate replacement of measuring pin(Patent No.2): Thanks to innovative structure for probe installation, the probe is fixed easily and simply. This structure eliminates errors caused by repeated installation, which guarantees excellent repeatability.
6.Combined workholder(Patent No.3): Thanks to two-in-one and three-in-one workholders, gaskets and heel blocks are not required.
These workholders can be used for measuring both thread ring and plug gauges, which makes work more simple and efficient, moreover reduces risk of misoperation.
7. Ingenious balancing mechanism(Patent No.4): Thanks to ingenious balancing mechanism, the problem of Z-axis swing while X-axis movement is solved completely, which ensures the stability of the coordinate system during scanning, consequently measuring accuracy is improved.
8. Accurate & sensitive measuring force system
Measuring force automatically varies from 0.01 ~ 0.10N according to different gradient during scanning. Thanks to micro measuring force, measuring pin is almost abrasion-free, so lifespan of probe is very long, in addition test objects are protected as well.
The micro measuring force also greatly helps to achieve measurements for steep-slope thread gauges.
PRODUCT SPECIFICATIONS
Item No | SJ5200-60 | SJ5200-100 | SJ5200-160 | |||
Outside meas.range | (1.0-50)mm | (1.0-90)mm | (1.0-150)mm | |||
Inside meas.range | (2.5-60)mm | (2.5-100)mm | (2.5-160)mm | |||
Max measuring length | 60mm | 60mm | 60mm | |||
Min thread pitch | 0.1mm | 0.1mm | 0.1mm | |||
Weight | 200kg | 250kg | 300kg | |||
Dimension(cm) | 100×45×100 | 100×45×100 | 100×45×113 | |||
Measuring uncertainty: | ||||||
Cylindrical or Taper thread ring gauge(Minor diameter>2.5mm,half of thread angle≥27°) | ||||||
Minor diameter | (2.5 + L/200)μm | (3.0 + L/200)μm | (3.0 + L/200)μm | |||
Actual pitch diameter | (2.5 + L/200)μm | (3.0 + L/200)μm | (3.0 + L/200)μm | |||
Thread pitch | (0.75 + L/200)μm | (0.75 + L/200)μm | (0.75 + L/200)μm | |||
Cylindrical or Taper thread plug gauge(Major diameter>1mm,half of thread angle≥27°) | ||||||
Major diameter | (2.0 + L/200)μm | (2.5 + L/200)μm | (2.5 + L/200)μm | |||
Actual pitch diameter | (2.0 + L/200)μm | (2.5 + L/200)μm | (2.5 + L/200)μm | |||
Thread pitch | (0.75 + L/200)μm | (0.75 + L/200)μm | (0.75 + L/200)μm | |||
Plain cylindrical or Taper gauge(Diameter>10mm) | ||||||
Plain ring gauge | (1.0 + L/200)μm | (1.5 + L/200)μm | (1.5 + L/200)μm | |||
Plain plug gauge | (1.0 + L/200)μm | (1.5 + L/200)μm | (1.5 + L/200)μm | |||
Plain cylindrical or Taper gauge(Diameter from 1mm to 10mm) | ||||||
Plain ring gauge | (1.5 + L/200)μm | (2.0 + L/200)μm | (2.0 + L/200)μm | |||
Plain plug gauge | (1.5 + L/200)μm | (2.0 + L/200)μm | (2.0 + L/200)μm | |||
Others: | ||||||
Measuring system | Heidenhain incremental linear encoder system | |||||
Resolution | 0.01μm | |||||
Horizontal guidance | Precision air bearing | |||||
Driving type | Servo motor | |||||
Meas. force system | Automated control by computer | |||||
Computer | Desktop computer with 24" monitor | |||||
Pressure supply | 0.6MPa without water and oil | |||||
Input voltage | 220V 50~60Hz | |||||
Note:
* Optimum ambient temperature is 20 ℃.
* Optimum ambient temperature is 20 ℃.
Products Application
Products Functions
1. Full-automated measurement: Scan test objects and display all values in 2 minutes without manual intervention and calculation.According to selected thread standards, the system generates the test report finally. That significantly simplifies the operator's work, as well as improves the measuring efficiency, quality and accuracy.
2. Resolution is 0.01um; High accuracy, high stability and high repeatability.
3.Simple, humanized design: Thanks to quick workholders for thread, object installation is very simple and easy. Due to
user-friendly software interface, the operator can be trained to use it within a few minutes. Operation of the machine is
extremely simple.
4. 3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.
5. Convenient and accurate replacement of measuring pin(Patent No.2): Thanks to innovative structure for probe installation, the probe is fixed easily and simply. This structure eliminates errors caused by repeated installation, which guarantees excellent repeatability.
6.Combined workholder(Patent No.3): Thanks to two-in-one and three-in-one workholders, gaskets and heel blocks are not required.
These workholders can be used for measuring both thread ring and plug gauges, which makes work more simple and efficient, moreover reduces risk of misoperation.
7. Ingenious balancing mechanism(Patent No.4): Thanks to ingenious balancing mechanism, the problem of Z-axis swing while X-axis movement is solved completely, which ensures the stability of the coordinate system during scanning, consequently measuring accuracy is improved.
8. Accurate & sensitive measuring force system
Measuring force automatically varies from 0.01 ~ 0.10N according to different gradient during scanning. Thanks to micro measuring force, measuring pin is almost abrasion-free, so lifespan of probe is very long, in addition test objects are protected as well.
The micro measuring force also greatly helps to achieve measurements for steep-slope thread gauges.
2. Resolution is 0.01um; High accuracy, high stability and high repeatability.
3.Simple, humanized design: Thanks to quick workholders for thread, object installation is very simple and easy. Due to
user-friendly software interface, the operator can be trained to use it within a few minutes. Operation of the machine is
extremely simple.
4. 3D navigation function(Patent No.1): Greatly improve the operating convenience, accuracy, safety and reliability.
5. Convenient and accurate replacement of measuring pin(Patent No.2): Thanks to innovative structure for probe installation, the probe is fixed easily and simply. This structure eliminates errors caused by repeated installation, which guarantees excellent repeatability.
6.Combined workholder(Patent No.3): Thanks to two-in-one and three-in-one workholders, gaskets and heel blocks are not required.
These workholders can be used for measuring both thread ring and plug gauges, which makes work more simple and efficient, moreover reduces risk of misoperation.
7. Ingenious balancing mechanism(Patent No.4): Thanks to ingenious balancing mechanism, the problem of Z-axis swing while X-axis movement is solved completely, which ensures the stability of the coordinate system during scanning, consequently measuring accuracy is improved.
8. Accurate & sensitive measuring force system
Measuring force automatically varies from 0.01 ~ 0.10N according to different gradient during scanning. Thanks to micro measuring force, measuring pin is almost abrasion-free, so lifespan of probe is very long, in addition test objects are protected as well.
The micro measuring force also greatly helps to achieve measurements for steep-slope thread gauges.
More Application
Product packaging
Standard configuration
Standard configuration
1. SJ5200 host machine
2. Workholders
3. Measuring probes group
4. Standard thread gauges
5. Standard plain ring gauges
6. Standard plain plug gauges
7. Built-in regulations and standards
8. Testing software
9. Desktop computer
10. HP color laser printer
11. Aluminum ally case for accessories
12. User manual
13. Product certification and warranty card
Optional configuration
1. Software module for trapezoidal thread
2. Software module for buttress thread
3. Measuring probes for trapezoidal thread
4. Measuring tips with spherical face
5. Other workholders
6. Water-free, oil-free, silent pressure supply system
7. Electronic moistureproof case
8. Marble work table
9. Summer or winter laboratory uniform
Standard configuration
1. SJ5200 host machine
2. Workholders
3. Measuring probes group
4. Standard thread gauges
5. Standard plain ring gauges
6. Standard plain plug gauges
7. Built-in regulations and standards
8. Testing software
9. Desktop computer
10. HP color laser printer
11. Aluminum ally case for accessories
12. User manual
13. Product certification and warranty card
Optional configuration
1. Software module for trapezoidal thread
2. Software module for buttress thread
3. Measuring probes for trapezoidal thread
4. Measuring tips with spherical face
5. Other workholders
6. Water-free, oil-free, silent pressure supply system
7. Electronic moistureproof case
8. Marble work table
9. Summer or winter laboratory uniform
SIMILAR PRODUCTS
FAQ
1. Are you factory?
Yes, we are specialized in designing and producing precision measurement instruments and calibration instruments.
2. How many years experience do you have?
We have 16 years experience on measurement instruments and calibration instruments since 2002.
3. What size of your factory?
We have 5000 square meters of factory and 2,000 square meters of modern office
4. Can you accept OEM and ODM?
No, we only sell the products under Chotest brand.
5. Can I become your distributor of Universal thread measuring machine?
Yes, please contact our sales engineer.
6. What is the lead time?
Lead time is 30-60days in usual.
7. What is your payment term?
30% deposit first, balance payment before delivery.
We accept T/T, L/C.
8. How to install the machine?
We dispatch our engineers to install and debug the machine in site of the customer.
9. What is your warranty term?
We provide 1 year warranty after acceptance inspection by customer.
Free repair or replacement in 1 year warranty in case of any problem.
Response in 12 hours for emails or calls from customers in working days.
Yes, we are specialized in designing and producing precision measurement instruments and calibration instruments.
2. How many years experience do you have?
We have 16 years experience on measurement instruments and calibration instruments since 2002.
3. What size of your factory?
We have 5000 square meters of factory and 2,000 square meters of modern office
4. Can you accept OEM and ODM?
No, we only sell the products under Chotest brand.
5. Can I become your distributor of Universal thread measuring machine?
Yes, please contact our sales engineer.
6. What is the lead time?
Lead time is 30-60days in usual.
7. What is your payment term?
30% deposit first, balance payment before delivery.
We accept T/T, L/C.
8. How to install the machine?
We dispatch our engineers to install and debug the machine in site of the customer.
9. What is your warranty term?
We provide 1 year warranty after acceptance inspection by customer.
Free repair or replacement in 1 year warranty in case of any problem.
Response in 12 hours for emails or calls from customers in working days.
Contact Us
- Chotest Technology Inc.
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