Carbonated soft drink manufacturing equipment filling plant production machine

Automatic carbonated drink filling machine production line packaging specifications

Material: SS304/316

Bottle material

Shape

Filling volume

Filling level(mm)

Neck type

PET/Glass bottle

Square/round/flat bottle

100-2250ml

According request±1mm

As required

Adjustable specifications

Bottle size: bottle diameter≤110mm, bottle height≤340mm

If using square bottles, then bottle separating system will be added

Filling temperature

2℃-40℃ level control: float ball and pneumatic butterfly valve.

Bottle labeling type

Packing system    Min, Spec.

Palletizing system

Manual/ automatic

Hot melt roll-fed

PVC shrink label

Full label/half label

Film shrink packing

Robert packing

Carton packing

2*3 2*4 3*4

3*5 4*4 4*5 4*6 6-30bags/min

Low position

Gantry palletizer

Robot palletizer

User Ambient Conditions

Temperature: 2-40℃, Humidity: no dew

Bottle feed-in

Conveyor with screw for glass bottle

Adopt air-conveyor for PET bottle

Transmission:

Adopt screw feeding bottles, different bottle diameter with different feeding bottle screw.

Main transmission adopting frequency conversion motor will be sent to decelerate box through stair belt, and then lead the whole machine running.

The bottles sent by enter bottle conveyor belt will divided into a fixed interval of one-way,and the bottle inverted by enter bottle clamp, then the bottles can be sent to filling machine’s enter bottle star-wheel. The bottle by lift-up motion is fixed on the bottom of filling parts.

Rinsing Part:

Rotary rinser is one of the key components, which is installed on the clamp, media distributor and other components. When the figure of the rotary bearing rotation, driven turret and the other components are installed on the rotating simultaneously, slewing bearing lubrication in order to concentrate lubrication.

Filling Valves:

CO2 pre-charge

Open the charge valve, form a pathway between bottle and alcohol tank’s CO2. The CO2 will filling into the bottle through the pathway. The charge valve will closed when the setting time reached, that means the CO2 pre-charge process end.

Vacuum extraction

Open the take out-vacuum valve pole, form a pathway between bottle and vacuum. The CO2 and air will be discharged from the bottle by the pathway, and form into vacuum in the bottle.

The take out-vacuum will be closed when the setting time arrived, then the once take out-vacuum end.

Capping Part:

The capper is made up of hopper, slide way, upper capper, lower capper, rise and fall parts, and preventing turning upright stanchion.

The requirements of crown cap:

Only when the height and diameter all accord with crown cap’s standard, the capper’s normal running can be guaranteed. The crown cap should be stored in the dry room.

Carbonation mixer and air cooled type water chiller 

Capacity: 1500liters-20000liters/hr 

Co2 content: ≥3.5

Carbonation mixer and Water chiller 

Process: Water, syrup, CO2 mixing system

Carbonation mixer: 1500L/Hr, 2000L/Hr,3000L/Hr,5000L/Hr,etc. Co2 content is from 2.0-3.8

Water chiller: working with carbonation mixer, the cooling medium of water chiller going to heat plate exchanger of carbonation mixer to cooling carbonation drink to 3 degree to 8 degree (filling temperature)

Soda Water Mixing System

Process: Sugar melting boiler or High level cutting tank, double filters, syrup pump, blending tank, stroage tank

The output of beverage processing system depending on how many liters per hour for carbonated drink, soda water or juice,etc.

Syrup melting boiler: 300L/Hr, 500L/Hr, 1000L/Hr,etc, steam heating or electrical heating type, steam heating boiler will matched fuel oil boiler, but save electricity, eletrical heating type boiler will power-consuming.

Blending tank: 1000L/Hr, 2000L/Hr, 3000L/Hr, etc,  double layer with warming jacket, motor with blending system 

Storage tank: 1000L/Hr, 2000L/Hr, 3000L/Hr,etc.  double layer with warming jacket

Labeling speed: 60~100B/Min

Labeling precision: +1mm

Bottle size Height : 40mm~~250mm  

Diameter:20mm~~110mm(customized)

Label size:Height :10mm~~150mm  Length :15~~300mm(customized)

Inner diameter of scroll :Φ76mm  Outer diameter of scroll:Φ300(Max)