Customized ultrasonic welding machine for copper wire harness welding

Ultrasonic Welding Machine Copper Wire Harness

Note:  If you have similar application Aluminium/copper wire need welded by ultrasonic.

Then you can contact with us ,and tell us you want to how weld them .also the wire size. We can help you test the welding free . So far we have exported our ultrasonic metal welding machine to Poland ,Germany ,USA, UK ,Singapore,Thailand ,Vietnam,India etc country .

Copper Wire To terminal Ultrasonic Welding Machine

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 Ultrasonic compaction is becoming especially wide-spread. This technology is used to compact the individual stranded wires. All conductor sizes can be processed in any compaction length with a single module. End ferrules are no longer required on conductors with compacted ends.


Applications

• End splices / butt splices
• Inline splices / head to head splices
• Inline splices with middle stripped wires
• Protection for single wire ends

System Specifications
Model:RS20-32 
Frequency: 20 kHz nominal
Power output: 3.0 kW maximum
Voltage : 110V /220V
Ampere :16 Amps maximum
Air supply : 6.5 bar (94 psi) dry, clean air
Head Weight :30KG
Control Power :Module with integrated PLC control system
Splice range:0.5 mm 2 to 32 mm 2 cross section

Features of Ultrasonic Generator 

1) Germany automatic tuning system,PLL lock technology
2) Self diagnose and display.
3) Five-step adjustable amplitude without replacement increases,
4) Control time accuracy up to 0.001 seconds.
5) Weld Mode:Time Mode/Energy Adjust Mode
6) Adoption of the internal signal output/direct and automatic matching of
mechanical systems.
7) Department of mechanical combination output, convenient automatic
match.
8) The original German (PINOT) automatic constant amplitude
9) The complete machine adopts fittings: original imported Germany (PINOT) transducer and
vibration board ,PLC (Japan PANASONIC), human-machine interface
10)Password protection.Limits parameter access to qualified personnel only
11)There is no fans in electronic box,no need cooling
12)Touch Screen, more convenience
13)Language: English and Chinese
14)CE approved

* Sonotrode(Horn) Design   

* Adjusting & Maintaining 

* Sample Testing 

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