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Chemical Industrial Shampoo High Speed Tank Type Stirrer Agitators and Mixers
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1 (Min. Order)
- T/T Credit Card
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Product Description
The Marked Prices Of Our Products Are All Range Prices Of The Entire Product Series.
If You Need a Detailed Quotation, Please Send An Inquiry At The Bottom Of The Page.
Magnetic Stirring
Working Principle：
The Outer Magnet Is Driven By The Gear Motor To Rotate, And The Magnetic Field Of The Outer Magnet Is Transmitted To The Inner Magnet Through The Isolation Sleeve
The Inner Magnet And The Outer Magnet Attract Each Other To Generate Torque For Synchronous Operation
Then The Inner Magnetic Steel Drives The Stirring Shaft And The Paddle To Rotate To Meet The Stirring Requirements
Features：
1. The Original Shaft Dynamic Rotary Seal Is Replaced By The Isolation Sleeve To Isolate The Dead Seal. There Is No Wear, Heat, Deformation, Aging, Damage, High Temperature And High Pressure Problems To Ensure That The Seal Has No Leakage.
2. The Magnetic Stirring Torque Can Be Configured According To The Power To Protect The Motor From Overload And Damage To Ensure Safe Operation.
3. Long Service Life And Less Wearing Parts. Frequent Replacement Without Shaft Seal Mission Issues. Ensure The Safety Of Sealing In The Environment Where The Reaction And Reverse Fermentation Work Continuously For a Long Time. High Vacuum Sealed Environment Without Leakage
MagMix-S Magnetic Stirring On Magnetic Suspension (External Magnetic Drive Structure)
Scope Of Application:
1. Equipment Agitators Such As Fermentation Tanks, Reactors, Liquid Dispensing Tanks, Etc. In The Pharmaceutical And Biological Industries
2. High-Pressure, Flammable, Explosive, Toxic And High-Pressure Equipment Agitators Such As Reaction Kettles And Hydrogen Reaction Reactors In The Chemical Industry
Features:
1. The Original Shaft Dynamic Rotary Seal Is Replaced By The Isolation Sleeve To Isolate The Dead Seal. There Is No Wear, Heat, Deformation, Aging, Damage, High Temperature And High Pressure Problems To Ensure That The Seal Has No Leakage.
2. The Magnetic Stirring Torque Can Be Configured According To The Power To Protect The Motor From Overload And Damage To Ensure Safe Operation.
3. Long Service Life And Less Wearing Parts. Frequent Replacement Without Shaft Seal Mission Issues. Ensure The Safety Of Sealing In The Environment Where The Reaction And Reverse Fermentation Work Continuously For a Long Time. High Vacuum Sealed Environment Without Leakage
4. According To The Needs Of The Process And Medium, Different Forms And Quantities Of Agitators Can Be Combined To Meet The Requirements
5. The Magnetic Stirring On The MagMix Type Magnetic Suspension Is Magnetic Suspension In The Axial Direction, So The Support Bearing Only Bears The Radial Force Without The Axial Load, Which Greatly Improves The Bearing Life And Improves The Efficiency.
6. The Imported Ceramic Bearing Has No Reaction With The Medium And No Corrosion
7. Online CIP Cleaning And SIP Sterilization Can Be Used To Ensure Hygiene Without Dead Ends.
MagMix-L Magnetic Stirring On Magnetic Suspension (Internal Magnetic Drive Structure)
Scope Of Application：
Fermentation Tanks, Reactors, Liquid Dispensing Tanks And Other Equipment Agitators In The Pharmaceutical And Biological Industries
Features:
1. Compared With The MagMix-S External Magnetic Drive, It Is Easy To Disassemble And Assemble, And The Sterilization Is More Thorough.
2. Compared With The MagMix-S External Drive, The Shaft Length Is Shorter And The Shaft Stability Is Better.
3. Long Service Life And Less Wearing Parts. Frequent Replacement Without Shaft Seal Mission Issues. Ensure The Safety Of Sealing In The Environment Where The Reaction And Reverse Fermentation Work Continuously For a Long Time. High Vacuum Sealed Environment Without Leakage
4. According To The Needs Of The Process And Medium, Different Forms And Quantities Of Agitators Can Be Combined To Meet The Requirements
5. The Imported Ceramic Bearing Has No Reaction With The Medium And No Corrosion
6. Online CIP Cleaning And SIP Sterilization Can Be Used To Ensure Hygiene Without Dead Ends.
MagMix(Magnetic Force Below)
Hygienic Lower Magnetic Stirring Is a Bottom-Mounted Lower Stirrer Through Magnetic Transmission. It Is a Fully Enclosed, Leak-Free And Pollution-Free Stirring Method. Because It Is a Non-Contact Transmission Torque Without a Transmission Shaft Through Magnetic Transmission, It Is The Static Seal Of The Isolation Sleeve Isolation Method Replaces The Dynamic Seal Of The Drive Shaft, Which Can Completely Solve The Leakage Problem That Cannot Be Solved By The Mechanical Seal. The Equipment Is Mainly Used For Dissolving, Mixing And Ingredients In The Pharmaceutical, Food And Other Industries. Its Structure Is Composed Of Inner Magnetic Steel (With Stirring Paddle), Spacer Sleeve, Movable Bearing, Outer Magnetic Steel, Driving Device, Etc.
MagMix-A
The spacer can be removed from the tank.
It is convenient for the maintenance inspection of the spacer sleeve.
Avoid damage to the spacer sleeve resulting in the event that the tank needs to be cut.
MagMix-B
Can be disassembled as a whole from the tank.
More convenient than MagMix-A type
Maintenance, repair and installation are more convenient.
Suitable for small diameter tanks.
MagMix-C
The isolation sleeve is welded with the tank to reduce the maintenance and cleaning of the sealing ring.
Features:
1.Replacing The Mechanical Seal Of The Transmission Shaft With The Static Seal Of The Welded Isolation Sleeve Can Completely Solve The Leakage Problem That Cannot Be Solved By The Mechanical Seal.
2.Simple Structure, Low Maintenance Cost, Easy Disassembly, Easy Cleaning, No Dead Ends,
3.The Bottom Device Is Stirred, Which Can Be Stirred When The Material Is Small. The Unique Design Of The Stirring Blade Can Be Suitable For Stirring And Mixing Of Various Media.
4.Can Be Idling For a Short Time
Application:
Stirring Devices For Manufacturing Large Infusions, Small Injections, Vaccines, Blood Products, Insulin, Oral Liquids And Other Stainless Steel Reaction Tanks, Fermentation Tanks, Batching Tanks, And Liquid Storage Tanks
Some Common Stirrers
Frame Stirring Paddle
Suitable For High Viscosity Laminar Flow Conditions
Viscosity Range CP: 5000-30000
Twin-Belt Stirring Paddle
Suitable For High Viscosity Laminar Flow Conditions
Viscosity Range CP: 5000-100000
Six Straight Blade Propeller
Suitable For Low And Medium Viscosity Turbulent Flow Conditions
Viscosity Range CP: 1-10000
Three-Bladed Propeller
Suitable For Low And Medium Viscosity Turbulent Flow Conditions
Viscosity Range CP: 1-5000
Flat Folding Blade
Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions
Viscosity Range CP: 5000-80000
Twin-Belt Stirring Paddle (Large Industrial Grade)
Suitable For High Viscosity Laminar Flow Conditions
Viscosity Range CP: 5000-100000
Three-Blade Propeller (Large Industrial Grade)
Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions
Viscosity Range CP: 5000-80000
Two-Shaft Two-Speed Stirring (Large Industrial Grade)
Suitable For Medium To High Viscosity Turbulent/Laminar Flow Conditions
Viscosity Range CP: 5000-80000
Designing Process
The Root Of A Good Product Comes From Design
LTPM China Calculates The Main Parameters Of Agitator And Configuration Specifications Revolutions, Stirring Flow Rate, Velocity Gradient, Shear Force, Uniform Mixing Time, Gas-Liquid Mass Transfer Coefficient Kla And Other Main Parameters Through A Large Number Of Practical And Theoretical Data For 20 Years To Ensure Stirring. To Achieve The Best Effect Of The Process, The Configuration Is Not Wasted, And Won The Praise Of Users. On The Premise Of Achieving The Effect, It Can Save Costs, Improve Energy Efficiency And Reduce Energy Consumption. The Product Takes A Number Of Agitator Patents.
LTPM China Has A Variety Of Stirring Experimental Equipment. When The Experimental Conditions Of Some Media Cannot Be Achieved, It Can Provide Users With A Large Number Of Optimized Designs In Combination With CFD Fluid Mechanics Simulation Experiments.
Determine The Program Process
1. Provide Design Information (Container, Medium Characteristics, Process, Etc.) 2. Technical Exchange 3. Determine The Blade
Type, Speed And Sealing Type According To The Process Parameters 4. Calculate The Blade Size, Power And Shaft Size Based On The
Above Parameters 5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer 6. Based On
The Final Plan In Front Of The Design Drawing
Type, Speed And Sealing Type According To The Process Parameters 4. Calculate The Blade Size, Power And Shaft Size Based On The
Above Parameters 5. Determine The Mechanical Design Such As The Installation Method And The Structure Of The Reducer 6. Based On
The Final Plan In Front Of The Design Drawing
Theoretical Formula Calculation
Twenty Years Of Professional Team Practical Experience Plus Theoretical Calculation
1.Stirring Flow Calculation;
2.Mix Evenly Time.
3.Speed Gradient.
4.Blade Linear Velocity, Blade Thrust.
5.Shear Force
6.Power, Torque, Shaft Diameter, Critical Speed.
7.Dissolved Oxygen: Gas Holdup, Gas-Liquid Mass Transfer Coefficient Kla(S-1)
CFD Simulation
The Company Has Its Own CFD Simulation Software, Which Can Complete The Working Conditions That Cannot Be Completed By The Experiment.
Simulation Verification Is Carried Out According To The Demand Conditions. Provide Customers With a Large Number Of Optimized Design And Process Improvement Data
Experimental Equipment Verification
The Small And Medium-Sized Experimental Test Equipment Is Tested And Verified By The Customer's Stirring Experiment. Provide The Best Guarantee For Equipment Enlargement
Various Software Parameter Calculations
.
Confirm The Scheme Through The Above Multiple Calculation Verification
1. Determine The Appropriate Stirring Form And Size According To The Calculation Results Of The Medium And Stirring Purpose;
2. According To The Calculation Results Of Mixing Time, Shear Force And Blade Thrust, Determine The Rotating Speed To Achieve The Most Efficient Stirring;
3. If Dissolved Oxygen Stirring Is Required, The Blade Diameter And Rotational Speed Need To Be Checked Based On Factors Such As Gas Content, Gas-Liquid Mass Transfer Coefficient Kla(S-1), Etc.
4. According To The Determination Of The Above Conditions, The Stirring Power And Shaft Diameter Are Finally Determined, And The Reducer Is Selected.
5. Determine The Sealing Material And Structure According To The Medium, Pressure, Temperature, Speed And Other Working Conditions.
Ordinary Type Single Mechanical
Sealing Belt Collecting Tank
Double Mechanical Seal
With Collection Groove
Standard Type: Single Mechanical
Dense Type With Bearing And Collecting Groove
Sanitary Magnetic Seal
High Option
1. The Reducer Is Equipped With a High-Efficiency Helical Gear Reducer, Which Is Highly Efficient And Energy-Saving, With Low Noise And Small Size.
2. At Low Speed, The Standard Mechanical Seal Is The Mechanical Seal Cartridge Type With Bearing And Collection Groove. These Mechanisms Are Stable, Have a Long Service Life, Are Easy To Replace And Install, And Do Not Require Professional Debugging.
3. The Shaft Material Is Preferably High-Quality Dual-Phase Steel 2205, Which Is High-Strength And Anti-Corrosion. Make Sure The Shaft Is Stable.
4. The Details Of The Sanitary Structure Are Finely Designed, And The Structure Configuration Without Dead Ends And Easy To Clean Is Fully Considered.
Manufacturing and Applications
Product Quality Is a Combination Of Design-Based And Finishing-Based
After Detailed Calculation Of Strength, Bending Distance, And Critical Speed, The Shaft Is Rough-Machined, And Then Annealed And Tempered To Ensure That The Stress Deformation Of The Shaft Is Minimized After Machining. Do Processing After Solid Solution Quenching And Tempering. The Hollow Shaft Is First Dynamically Balanced And Then Finished. The Final Polishing Meets The Surface Roughness Requirements. The Fully Sealed Design Between The Blade And The Shaft Of The Sanitary Agitator Is Easy To Clean, Has No Residue, And Has No Dead Angle. After The Blade Is Processed, The Dynamic Balance Reaches G6.3 Level. Together With The Shaft Mounting, a Large Dynamic Balancing Machine Is Used For The Second Time To Ensure High-Speed Operation Without Vibration.
Dynamic Balancing Machine
CNC Lathe
Four-Axis Machining Center
It Is Processed By Sophisticated Equipment Such As Four-Axis And Three-Axis Machining Centers, CNC Lathes, And Large-Scale Dynamic Balancing. Ensure That The Machining Accuracy Meets The Design Requirements.
Customer Production Site
Related Products
Company Profile
Our Company
China Ruian City LeadTop Pharmaceutical Machinery Co., LTD (LTPM) is recognized as a major pharmaceutical equipment manufacturer and supplier. Our company is founded in Ruian, China, with a base of 18 years of prior experience in the pharmaceutical industry.
This has allowed us to expand our business in a well-planned manner. We now offer a comprehensive whole production line of quality pharmaceutical machines at competitive prices.
Our Machinery Manufacturing Workshop
Imported CNC Machining Centre makes all parts process accurate. Own R&D team with more than 20 years engineering expereince, can customize the equipment and packaging line to your satisfaction.
Professional Business Team
Warm, professional business team, careful response to your inquiry, timely response rate of more than 93%, higher than the average level of the industry.
Our Certificates
ISO, CE, SGS, BV Certified Company.
Packing & Shipping
All machine delivery with anti rust spray, film wrapping and Sea shipping affordable wooden box.
FAQ
Q: What price terms you offer?
A: We can offer FOB, FCA, CFR, CIF, EXW and other price terms based on your request.
Q: What payment terms you take?
A: TT, LC, other terms are also workable.
Q: Will you help with installation and stuff training?
A: Yes, we can send our engineers to your place to guide the installation and train your workers if you need, but the buyer should
bear our technician's round tickets, accomodation, food and subsidiary USD100/day.
Q: How can I visit your factory?
A: Our factory is located in Ruian city Zhejiang Province. Just let us know your scheduel in advance and we will arrange
everything for you!
Any other doubts about our machine, please feel easy to contact with us.
A: We can offer FOB, FCA, CFR, CIF, EXW and other price terms based on your request.
Q: What payment terms you take?
A: TT, LC, other terms are also workable.
Q: Will you help with installation and stuff training?
A: Yes, we can send our engineers to your place to guide the installation and train your workers if you need, but the buyer should
bear our technician's round tickets, accomodation, food and subsidiary USD100/day.
Q: How can I visit your factory?
A: Our factory is located in Ruian city Zhejiang Province. Just let us know your scheduel in advance and we will arrange
everything for you!
Any other doubts about our machine, please feel easy to contact with us.
Contact Us
- ZHEJIANG LEADTOP PHARMACEUTICAL MACHINERY CO.,LTD
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