Home > Products > Food & Beverage Machinery > Lab Small Pasteurized Milk Solid Yogurt Processing Equipment UHT Reconstituted Dairy Product Process Line
Lab Small Pasteurized Milk Solid Yogurt Processing Equipment UHT Reconstituted Dairy Product Process Line
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Product Description
Product Overview
Food Grade Yogurt Production Line / Milk Processing Plant Unit / Yogurt Processing Machine
Yogurt is a sweet and sour milk drink. It is a milk product that uses milk as a raw material. After pasteurization, beneficial
bacteria (leavers) are added to the milk. After fermentation, it is cooled and filled. Most yogurt products on the market are
solidified, stirred, and fruity with various fruit juices and jams.
bacteria (leavers) are added to the milk. After fermentation, it is cooled and filled. Most yogurt products on the market are
solidified, stirred, and fruity with various fruit juices and jams.
Yogurt Production Line Introduction:
After the raw milk is pre-treated and cooled to the inoculation temperature, the starter is continuously pumped into the
fermentation tank. After the tank is full, start stirring for a few minutes to ensure that the starter is evenly dispersed. The
fermentor is insulated to maintain a constant temperature throughout the incubation period. In order to check the acidity
development in the tank, a pH meter can be installed on the tank. The culture time of stirred yogurt was 2.5-3h, 42-43 ℃, and the ordinary starter was used (inoculation amount was 2.5-3%). In order to obtain the best product, when the pH value reaches the ideal value, the bacterial fermentation must be stopped, and the temperature of the product should be cooled from 42-43 ℃ to 15-22℃ within 30 minutes. At the same time, in order to ensure the ideal viscosity of the finished product, the mechanical treatment of the clot must be gentle. Cooling is carried out in the plate heat exchanger with special plates, which can ensure that the product is not subject to strong mechanical disturbance. After cooling to 15-22 ℃, the yogurt is ready for packaging. Fruits and spices can be added during the transportation of yogurt from buffer tank to packaging machine. This is through a variable speed metering pump to continuously beat these ingredients into the yogurt, after mixing device. The design of the mixing device is static and hygienic, and ensures that the fruit and yogurt are thoroughly mixed. The fruit metering pump and the yogurt feeding pump operate synchronously.
fermentation tank. After the tank is full, start stirring for a few minutes to ensure that the starter is evenly dispersed. The
fermentor is insulated to maintain a constant temperature throughout the incubation period. In order to check the acidity
development in the tank, a pH meter can be installed on the tank. The culture time of stirred yogurt was 2.5-3h, 42-43 ℃, and the ordinary starter was used (inoculation amount was 2.5-3%). In order to obtain the best product, when the pH value reaches the ideal value, the bacterial fermentation must be stopped, and the temperature of the product should be cooled from 42-43 ℃ to 15-22℃ within 30 minutes. At the same time, in order to ensure the ideal viscosity of the finished product, the mechanical treatment of the clot must be gentle. Cooling is carried out in the plate heat exchanger with special plates, which can ensure that the product is not subject to strong mechanical disturbance. After cooling to 15-22 ℃, the yogurt is ready for packaging. Fruits and spices can be added during the transportation of yogurt from buffer tank to packaging machine. This is through a variable speed metering pump to continuously beat these ingredients into the yogurt, after mixing device. The design of the mixing device is static and hygienic, and ensures that the fruit and yogurt are thoroughly mixed. The fruit metering pump and the yogurt feeding pump operate synchronously.
Process:
Raw milk → Filtration → Preheating → Homogenization → Stirring sterilization → Fermentation → Refrigeration → Filling.
Matching equipment:
Raw milk → Pump → Filter → Pump → Preheat tank → Pump → Homogenizer → Pump → Whisk tank → Pump → Fermenter→Pump → Refrigeration tank → CIP cleaning system.
PRODUCT CONFIGURATION
Product Details
Cooling Tank:
Material: SUS304
Power supply: 380v/50Hz
Total power: 2Kw
Cooling capacity: 5000 kcal/hour
Sheet thickness: inner 2mm middle 1mm outer1.2mm
Installation size: 1700*1100*1950mm
Refrigeration medium: R22
Thermal insulation performance: ≤1℃/3H Compressor:2P
Motor power/quantity: 0.75kw/1
Insulation material/thickness: polyurethane foam/50mm
Material inlet and outlet diameter: Φ32mm/Φ38mm
Power supply: 380v/50Hz
Total power: 2Kw
Cooling capacity: 5000 kcal/hour
Sheet thickness: inner 2mm middle 1mm outer1.2mm
Installation size: 1700*1100*1950mm
Refrigeration medium: R22
Thermal insulation performance: ≤1℃/3H Compressor:2P
Motor power/quantity: 0.75kw/1
Insulation material/thickness: polyurethane foam/50mm
Material inlet and outlet diameter: Φ32mm/Φ38mm
Preheating tank:
Material: SUS304
Power supply: 380v 50Hz
Power: 9kw
Thickness of heavy plate: inner 2mm middle 2mm outer 1.2mm
Installation size:1020*870*1530mm
Power of stirring motor: 0.55kw
Stirring speed: 36r/min
Working pressure: 0.09 Mpa
Maximum temperature: the boiling point of the liquid at the local pressure
Material inlet and outlet diameter: Φ32mm/Φ38mm
Homogenizer:
Output: 200L/H
Maximum pressure: 25Mpa
Motor power: 4kw
Dimensions: 990*600*850mm
Whole machine weight: 600kg
Pump body material: 1Cr18Ni9Ti
Lubrication method: splash lubrication
Gear form: hardened helical gear
Crankshaft material: 45# steel, surface
hardened processing Plunger material: 9Cr18
hardened processing Plunger material: 9Cr18
Plunger diameter and frequency: 20mm, about 210 times/min
Plunger sealing material: V-shaped cloth clip ring
Check valve structure: cone valve
Check valve material: special steel treatment
Homogeneous rod and seat material: special hard alloy
Pasteurizer:
Material: SUS304
Power supply: 380v 50Hz
Power: 9kw T
hickness of heavy plate: inner 2mm, middle 2mm, outer 1.2mm Installation
size: 1020*870*1530mm
size: 1020*870*1530mm
Stirring motor: 0.55kw
Stirring speed: 36r/min
Working pressure: 0.09 Mpa
Maximum temperature: the boiling point of the liquid at the local pressure
Material inlet and outlet diameter: Φ32mm/Φ38mm
Duplex filter:
Filtering capacity: 5t/h
Applicable temperature: ≤120℃
Filter aperture: 200 mesh
Working pressure: ≤0.2MPa
Filter material: 304 stainless steel
Filtration accuracy: 200 (mesh/in)
Fermenter:
Material: SUS304
Power supply: 380v 50Hz
Power: 9kw
Thickness of heavy plate: inner 2mm, middle 2mm, outer 1.2mm
Installationsize: 1400*1400*1950mm
Stirring motor: 0.55kw
Stirring speed: 36r/min
Working pressure: 0.09 Mpa
Maximum temperature: the boiling point of the liquid at the local pressure
Material inlet and outlet diameter: Φ32mm/Φ38mm
Filling Machine:
Material: SUS304
Working method: continuous work
Filling method: automatic filling
Equipment size: 1300*1300*1750mm
Acid/Alkali/Water Tank:
Water tank capacity: 500L
Alkali tank capacity: 500L
Acid tank capacity: 500L
Pump power: 1.5kw
Equipment weight: 500kg
Dimensions: 4000*900*2300mm
Dimensions: 4000*900*2300mm
Air Compressor:
Power: 7.5kw
Wooden box size:1240*500*1060mm
Pipe Valve Base
Material:SUS304
Thickness: 2mmMirror polished inside and outside
Pump:
Voltage: 380V/three-phase/50hz
Flow rate: 1T/H
Import and export of materials: Φ38mm
Power: 0.75kw
Final Product:
All kinds of yogurt
Machine Real Taken Pictures
Final Product:
Related Products
FAQ
Q1: What are the payment terms?
A: We usually accept payment by T/T, L/C, Western Union or Escrow.
Q2 : Can any of the products be custom imprinted?
A: If you need to print your company logo on the products and that is available to be custom. Or if you have your own designed idea and that will be our honor to customize for you.
Q3: This is my first time to import, how can I trust your company and ensure to get the goods if I order from you?
A: We are alibaba legitimate certification company (VIP), and we support payment terms like L/C, Escrow, to ensure your safety.
Q4: How to ensure that I received the machine undamaged?
A: At first , our package is standard for shipping, before packing, we will confirm product undamaged, otherwise, please contact
within 2days. Because we've bought insurance for you, we or shipping company will be responsible!
Q6 : Where will the orders be shipped from?
A: It will ship from the main ports China. And We will find the shipping company which will offer the best and most economical freight for our customers.
A: We usually accept payment by T/T, L/C, Western Union or Escrow.
Q2 : Can any of the products be custom imprinted?
A: If you need to print your company logo on the products and that is available to be custom. Or if you have your own designed idea and that will be our honor to customize for you.
Q3: This is my first time to import, how can I trust your company and ensure to get the goods if I order from you?
A: We are alibaba legitimate certification company (VIP), and we support payment terms like L/C, Escrow, to ensure your safety.
Q4: How to ensure that I received the machine undamaged?
A: At first , our package is standard for shipping, before packing, we will confirm product undamaged, otherwise, please contact
within 2days. Because we've bought insurance for you, we or shipping company will be responsible!
Q6 : Where will the orders be shipped from?
A: It will ship from the main ports China. And We will find the shipping company which will offer the best and most economical freight for our customers.
Company Information
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- Luohe Orange Mechanical Equipment Co., Ltd.
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