Home > Products > Vacuum casting parts > silicone cast parts vacuum casting plastic prototype silicon molding vacuum casting prototype
silicone cast parts vacuum casting plastic prototype silicon molding vacuum casting prototype
Negotiable
1 (Min. Order)
- T/T Credit Card
You May Like
-
Custom silicone mold ABS plastic casting part vacuum casting plastic parts prototyping
-
ABS Plastic Parts Small Run Vacuum Casting Custom Color Vacuum Casting Parts
-
Vacuum casting silicone rubber mold cover product prototype
-
silicone mold like pmma rapid prototyping vacuum casting service
-
short run Vacuum forming Plastic ABS /Acrylic/pc/transparent/ rubber spare part silicone mold moulded part
-
Low Production Certificate Spare Parts Rapid Prototype Transparent Investing Casting Vacuum
Product Description
Vacuum casting or low volume production involves making a mold out of silicone rubber, usually based upon a master model created by CNC machining or one of our rapid prototyping services. Vacuum casting is a low-cost but reliable method for making a small number of high-quality prototypes based on a master model. This method is ideal for rapid prototyping used in engineering testing, proof-of-concept and display demos to name a few.
There is a low initial cost since it doesn’t require investment in tooling. Low-volume manufacturing up to 100K pcs may be a great way for you to avoid a large investment while still producing high-quality parts. If the tool steel doesn’t need to be so durable then it will be more economical for you to purchase and faster for us to heat treat and machine. And, if your tool wears out during production and you need to have another one made, we do that at no extra charge!
Molds can be ready in a few days once the master model has been created low-volume manufacturing is the ideal way for you to make enough volume to be sellable without creating an unsustainable burden of inventory. In addition, with optimized supply chains for low volumes, the lead times are short with parts ready to go in a matter of days or weeks – not months – so you’ll have a quicker route to market.
Many different molding polymers are available that can be pigmented to meet your color requirements. During production, you may find some aspect of the design that you want to modify. Low-volume manufacturing lets you make those changes without greatly impacting the total order.
Another benefit of low-volume manufacturing is that it provides a way for you to scale up to eventual full-scale production. That’s why it’s sometimes known as bridge production or bridge tooling. As volumes progressively increase, you have an opportunity to streamline best practices to achieve further cost savings while improving product quality.
1.Making The 3D Printed Master Model
Vacuum casting requires the use of a master model, from which copies are then made. We created the master by taking the client’s CAD data and 3D printing it using stereolithography (SLA).
2.Making The Vacuum Casting Mold
The vacuum casting mold is built around the master model. We will use it to make replicas of the original. Molds are made one-half at a time, each half cured in an oven at 70° C for 15 hours. It’s important at this time that our technicians carefully arrange the location of gates (for filling the mold cavity) and overflows (which let excess plastic and trapped air to escape).
3.Making The Vacuum Casted Copies
Step 1: Filling The Mold
Similar to plastic injection molding or pressure die casting, vacuum casting uses liquid resin poured into an empty cavity (the vacuum casting mold) to make prototype copies. The first step is to fill this mold, using simple filling spouts that our technician removes after the part is cured. Vents inside the mold help air to escape so that the cavity is filled completely. This air will later be evacuated out of the mold when it goes into the vacuum chamber.
Step 2: Unsealing The Prototype
We used pins and staples to hold the mold together while the resin was cured in the oven. We also used high-temperature tape to seal all sections of the mold tightly together. We were very careful when unsealing the mold, so as not to damage the soft silicone which can be used many times before it must be replaced.
Step 3: Opening The Mold
Many kinds of liquid resins can be used for vacuum castings, from very soft elastomers to hard engineering-grade plastics. For these copies, we tried polyurethane PX223 resin in black. This plastic is safe for food handling and will resist the high temperatures involved in making popcorn.
Step 4: Reusing The Mold for Up to 50 Prototypes
Notice the wavy cut pattern on the different mold sections. This ensured they were in the correct alignment for every casting, creating identical finished parts each time. Cutting the mold in three sections also helped to release the handle without damaging the mold. With care, a silicone mold can make 50 or more copies before it must be replaced. Of course the master model can be used to make an indefinite number of vacuum casting molds.
Step 5:Testing Clarity of Part Features
Vacuum casting provides excellent fidelity even to small part features. Notice the clarity of the “twist” logo on the handle, and how it was correctly reproduced in the casting.
Step 6:Testing Different Colors
Another advantage of vacuum casting is that it’s easy to test out different resins in various colors. The orange stirrer paddle was cast in a high-temperature polyurethane plastic. This is a great way to go through several design iterations to find the look and feel that’s just right, which is exactly what you want a prototype for.
GuangZhou GaoJie Model Design & Manufacturing Co.,LTD is professional in 3D printing, CNC machining and Vacuum casting fields, which has more than 15 years export experiences, a leading 3d printing enterprise in China, we have cooperated with many famous companies, look forward to becoming your trusted long-term Chinese supplier!
FAQ
Q: Are you trading company or factory?
A1: We are factory.
Q: How to get a quote?
A2: Please send your 3d drawing(STP, IGS, STL, OBJ, X-T...) to us, and tell us the material, surface treatment and quantity, then we will quote within 2 hours.
Q: Can I order one piece for testing?
A3: Yes.
Q: How long is your delivery time?
A4: 3 to 4 work days
Q: What is your terms of payment?
A: Payment<=1000USD, 100% in advance. Payment>1000USD, 50% T/T in advance ,balance before shipment.
Q: How to get a quote?
A2: Please send your 3d drawing(STP, IGS, STL, OBJ, X-T...) to us, and tell us the material, surface treatment and quantity, then we will quote within 2 hours.
Q: Can I order one piece for testing?
A3: Yes.
Q: How long is your delivery time?
A4: 3 to 4 work days
Q: What is your terms of payment?
A: Payment<=1000USD, 100% in advance. Payment>1000USD, 50% T/T in advance ,balance before shipment.
Contact Us
- Guangzhou Gaojie Model Design And Manufacturing Co., Ltd.
Product Categories
New Products
-
hot sale machinery parts prototype low volume production bulk production
-
Low volume vacuum casting plastic rapid prototyping less quantity accepted ABS PP PC Transparent material
-
Vacuum casting Silicone Mould plastic 3d rapid prototype printing service
-
2021 hot sale low volume vacuum casting plastic prototype
-
Custom vacuum casting ABS, PC, rubber prototype parts/vacuum casting service/low volume vacuum casting prototype service
-
Custom Molded Translucent Silicone Prototype Vacuum Casting Silicone Parts Clear Silicone Prototype Service
-
Low volume production plastic abs silicone rubber vacuum casting parts
-
Vacuum forming case prototype process cnc service 3D printing model products
-
Multicolor China Prototype one sample or low volume production Vacuum casting rubber grommet custom
-
Vacuum casting small quantity model custom car auto light custom China silicone mold
-
ABS, PC plastic parts vacuum casting good cost precision ABS parts vacuum casting service by silicone mold
-
Fast vacuum casting ABS parts/custom vacuum casting ABS prototype parts/vacuum casting ABS prototyping
-
Low quantity precision TPU soft rubber parts silicone mold vacuum casting service/ABS, PC parts silicone mold casting
-
China vacuum casting car light parts silicone mold vacuum casting polycarbonate clear car parts
-
Finest cost silicon mold ABS, PC, rubber parts rapid vacuum casting for plastic parts
-
Custom ABS plastic parts vacuum casting service silicon mold vacuum casting ABS part products
-
Fast Vacuum Cast Car Part Silicone Molded Clear Custom Color Vacuum Casting Car Light Parts
-
Finest vacuum casting ABS, PC, rubber plastic parts
-
2019 hot sale vacuum casting services low volume vaccum casting models vacuum casting plastic parts
-
Fastest silicone resin molds vacuum casting ABS, PC, soft rubber silicone mold making rapid casting service
-
Can Be Customized Polished Urethane Plastic Bulk Vacuum Casting Service
-
Small Batch Transparent Die Casting Mold Rapid Prototyping Vacuum Printing
-
vacuum casting Vacuum Casting Auto Car light Parts silicone mould car light rapid prototype auto seal rubber plastic products
-
Transparent Silicone Phone case rubber rapid prototype custom multicolor rubber watch strap pantone color/Shore custom
Popular Searches
- extruder component
- screw barrel
- screw element
- rapid prototype
- prototyping
- 3d model
- titanium alloy
- metal prototype
- api coupling
- grease fitting
- iron machining
- stop service
- 3d printing service
- assembly service
- oil nozzle
- bakelite knob
- tool accessory
- grease nipple
- plastic auto part
- rapid prototyping
- final inspection service
- mechanical transmission part
- precision plastic machining
- drill bushing
- fastener part
- rubber piston
- other motorcycle part
- auto component
- other motorcycle accessory
- plastic prototype
Recommended Products
- Reliable waterjet cutting machine for stone marble porcleain cutting industry
- 20 Dual Spindle Precision 5 Axis Swiss Type CNC Lathe Machine for Metal-Cutting
- 325 36mm Spindle Bore Swiss Type CNC Lathe Machine for Sale
- Yuanjie CNC Swiss CNC Lathes with Tracer Magazine Barfeeders
- NEW 32 CNC Swiss-type Automatic Lathe
- Small Metal Lathe1120 Swiss-Type CNC Lathe with 3 Axes
- Small Precision Brand Swiss Type CNC Lathe
- 363 High Accuracy Small CNC Lathe Electric Spindle Swiss Type CNC Lath
- Swiss Type CNC Lathe Small Parts High Precision CNC Lathe Machine 164
- 12mm 5 Axis 7 Axis Swiss Type CNC Lathe Longitudinal CNC Lathe Sliding Head CNC Lathe Small CNC Machine
- High Quality Swiss Lathe High Speed Cutting Small Size Discounted Price Swiss CNC Lathe
- Compact 5 Axis Dual Spindle Swiss Type CNC Lathe for Small Workshops 125)
Find Similar Products By Category
- Manufacturing & Processing Machinery > Machine Tools > CNC Machine Tools
- Please Enter your Email Address
- Please enter the content for your inquiry.
We will find the most reliable suppliers for you according to your description.
Send Now
Guangzhou Gaojie Model Design And Manufacturing Co., Ltd.
AIBot OnlineThis conversation is AI-generated. Contact manufacturer before transaction to confirm info.
-
sales
Hi there! Welcome to my shop. Let me know if you have any questions.
Your message has exceeded the limit.
- Contact supplier for lowest price
- Customized Request
- Request Sample
- Request Free Catalogs
Your message has exceeded the limit.
-
Purchase Quantity
-
*Sourcing Details
Your inquiry content must be between 10 to 5000 characters.
-
*Email
Please enter Your valid email address.
-
Mobile