Fresh fruit vacuum lyophilisation machine LG200 with PLC and PID control system

Freeze drying is the removal of ice or other frozen solvents from a material through the process of sublimation and the removal of bound water molecules through the process of desorption.

lyophilisation and freeze drying are terms that are used interchangeably depending on the industry and location where the drying is taking place. Controlled freeze drying keeps the product temperature low enough during the process to avoid changes in the dried product appearance and characteristics. It is an excellent method for preserving a wide variety of heat-sensitive materials such as proteins, microbes, pharmaceuticals, tissues & plasma.

Under vacuum condition, material is freeze dried via principle of sublimation. The moisture in the pre-frozen material is directly sublimed from solid state (ice) to gaseous state (vapor), without melting. Freeze dried products are formed as sponginess, no shrinkage, rehydration excellent, very little water containing. The freeze dried product in sealed packaging can be stored and transported at room temperature for a long time.

How to process the freeze dried food?

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Training plan: We will provide training for those who operate and maintain the freeze-drying machines. Trained by supplier of the equipment in the process of installation and debugging, people can operate  and solve the basic mechnical problems independently. In addition, the persons who work in general engineering such as refrigeration, boiler, and transformer substation shall be undertaken by skilled workers.

1. We guarantee that the commodity hereof is made of the best materials and new brand with top workmanship, and in accordance with quality specification stipulated in product Contract and Appendix.

2. Guarantee period shall be within 12 months from the date of acceptance. During this period, if there are quality problems, we will provide solution by verbal or written communication. If the problem is unsolved, our engineers will repair for you on site as soon as possible. The maintenance is free when there are non-operation errors; otherwise it is for the buyer’s account.

Advantages of Freeze Drying Equipment (lyophilisation machine)

1. Efficient in heating plates. The material of heating plates is aviation aluminum after being anodized on the surface, releasing over 100% heat from the product by radiation. This makes heat more uniform and complete.

2. Alternate vapor trap. Double trap is installed under the heating plates in drying chamber. Trap 1 condenses vapor to its maximum cpacity, then trap 2 starts to work. In the meantime, trap 1 begins to melt ice for another condensation cycle.

3. Continous de-icing. When the trap 2 begins to catch vapor, the trap 1 begins to melt ice on the coil  during drying. After melting, the clean coil is ready for another condensation cycle.

4. Automatic control system. Advanced intelligent control system keeps the system running stably and reliably in a long time. Furthermore, simple operation can be much easier to handle.

Advantages of Freeze Dried Products

1. Nutrition basically remains. As drying is operated in low temperature and vacuum condition, the nutrition is kept completely.

2. Form basically remains. The water of food is drained directly from solid to gas, so the structure doesn’t change.

3. Colour basically remains. As drying is operated in low temperature and vacuum condition, the physical and chemical property of food changed little. There is also possibility of oxidation and enzyme, thus easy to keep original color.

4. Fragrance basically remains. Because the fragrant components in food largely exist in amorphous concentrated section during freezing, the fragrance can be kept when ice crystals are gasified.

5. The quality of product hardly losses. Because of the low rate of sublimating, the substance is basically in quiescent state. Thus the loss of product can be ignored.

Company Information

  Shenyang Aerospace Xinyang Quick freezing Equip. Manuf. Co., Ltd was founded in 1985, a leading enterprise incorporating the research, manufacturing, sales and services of food processing equipment and freezing technology. Freeze drying equipment and IQF freezing equipment are widely used around the world.

Xinyang Company closely cooperated with Atlas Company in Denmark, Harbin Commerce University, Zhejiang University and Northeastern University, etc., supporting over 1,000 food engineering projects both domestically and abroad.

It is one of the earliest, largest and most influential professional manufacturers in China. Our products have been exported to USA, Canada, Germany, Netherland, Singapore, Thailand, Malaysia, Indonesia, Korea, Myanmar, Chile, Nigeria etc. The company pays highly attention to food quick freezing, vacuum freeze drying, vacuum frying solution and pre-processing system.

Now Xinyang Company aims to give all of our customers best products and services.