PCBN Inserts, Solid CBN for ferrous materials machining miya@moresuperhard.com

Type: Cylindrical, Triangle, More Types

Brief introduction :As a Solid PCBN inserts manufacturer and exporter in China,our PCBN inserts has excellent performance in processing gray cast iron,nodular cast iron,hardened steel and material,sintered metal,and processing work piece surface is highly polished and very durable. We can manufacture cylinder,cube,square ,diamond and triangle shape PCBN inserts products according to customers’ requirements.

Application:ferrous materials machining

Introduction : Our Solid PCBN / CBN inserts display a serious of preminum performance, such as strong corrosion resistant, perform a good thermal stability and red-hardness, suitable to process cast iron, quenched steel and other kinds of ferrous metal.CBN polycrystalline block cutter of our company shall greatly improve cutting speed and realize real high-speed cutting; meanwhile it is fit for continuous processing; dry cutting causes no pollution and no noise. Currently our company can provide round,cube, square and triangle solid PCBN inserts (Polycrystalline Cubic Boron Nitride).

More Superhard PCBN cutter insert ( Polycrystalline Cubic Boron Nitride) mainly used for ferrous materials machining,like gray cast, cast iron,carbon steels, alloy steels, nickel or cobalt, etc... PCBN Diamond (polycrystalline cubic boron nitride) products is second only to diamondin hardness. The hardness allows the ability to machine hardened work pieces. The high thermal conductivity of PCBN allow for an increase in tool life over Carbide Tools. Furthermore, the high chemical stability allows for PCBN to be stable up to 1000° C and no reaction with Fe, Ni, CO etc... Allowing easy grinding and EDM Cutting.

* Other types of inserts like RCGN ,RCGN ,SNGA ,SCMW,TNGA,CNGA,VNGA,VCGW,CCMW,TCMW CBN inserts all available upon request,our products test well in European countries,Japan, and USA markets.

PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and WC (Tungsten carbide) sintered under ultrahigh pressure and high temperature.The PCBN insert has the hardness, wear resistance and thermal stability of cubic boron nitride (CBN) and the shock-resistant toughness of hard alloy. It is the ideal material of cutting processing of high-hard ferrous metals and non-ferrous metal alloy.

Other types of inserts like RCGN CBN inserts,RCGN inserts ,SNGA ,SCMW,TNGA,CNGA,VNGA,VCGW,CCMW,TCMW CBN inserts all available upon request,our products test well in European countries,Japan, and USA markets.

PCBN: Ease of fabrication, easily cut with wire WDM and High grindability with diamond wheels

Typical Products Machined with PCBN Tools - Automotive/ Medical/Aerospace

Shafts, Gears, Bearings, Dies, Molds

Clutch Plates, Brake Rotors/Drums, Cylinder Blocks, Flywheels, Heads

Camshafts, Valve Bodies

Impellers, Casings, Valve Guides

Turbine Blades, Vanes, Shrouds, Housings, Hubs, Hip Joints

Pipe/Liners, Fuel Rod

Valves Seats, Hydraulic Pumps, Cam Lobes

Extrusion Screws, Barrels, Turbine, Case, Housings, Compressor Hubs

Usages of PCBN inserts:

1.PCBN blades are mainly using in processing of hardened steel whose hardness is of HRC50-60. such as: carbon tool steel, bearing steel, die steel, high-speed steel and so on. It also using in processing of gray cast iron, ductile iron, chilled cast iron, and other high temperature alloy and so on.

2.PCD tools are using in cutting of non-ferrous metals (such as copper, aluminum, magnesium, etc.) and non-metallic materials (such as fiberglass, ceramics, reinforced plastics, etc.)

Products feature:

1.PCBN cutting tools, which also known ascubic boron nitride(CBN) blade, has high hardness and excellent thermal stability.

2.PCBN inserts’ cutting temperature can reach 1300°C.

3.PCD tool, also known as polycrystalline diamond blade, has high hardness, excellent wear resistance, low friction coefficient, and excellent thermal conductivity.

Compared with Carbide inserts and Ceramic inserts, when Milling Cast iron and Hardened steel materials, the CBN milling inserts has more advantages:

Advantages:
- Professional Edges design for Milling; Super-precision Edges preparation,
- Faster Material Removal rate,
- Longer Lifetime,
- Lower Composite Cost.

Please don't hesitate to contact me if you have any needs:

Email:miya@moresuperhard.com

WhatsApp:+8618614972607

Skype:Miya M

Wechat:18614972607

Our company also produces a series of diamond and CBN tools,welcome to consult and choose at any time