High Speed Milling Engine Block with BN-S300 Solid CBN Insert from Halnn

High Speed Milling Engine Block with BN-S300 Solid CBN Insert from Halnn

Engine Block, as the base of the engine, it required high on the precision and surface quality, for example, side Flatness need within0.03mm, Cylinder roundness will be within0.004mm, and the Verticality will be within0.03mm, Surface Roughness require Ra1.6. With the increasing competition on this industry, traditional cutting tools(carbide insert, ceramic cutters and coating carbide insert) can’t satisfy all the requirements . Many manufacturers can only use international brand (Seco, Sandvik, Sumitomo,ect) cbn insert, but it costs so high. So manufacturers are searching other cutting tools which can replace international cbn inserts, and reduce the tool costs.

In order to meet the requirements of the automotive components industry,

Halnn superhard, the predecessor of China superhard cutting tools, has researched so many cbn grades for machining engine, it not only can realize high speed cutting, improve the working efficiency, but also will guarantee high surface roughness and long tool life.

When milling engine End Surface, we usually use Halnn Superhard BN-S300, which belongs to solid cbn insert, it has excellent cutting tips, and the tip has high strength. In the process of milling engine with high cutting speed, it can obtain surface roughness Ra1.6.

For boring process, we recommend BNK30 and BN-K20 process, which is brazing pcbn insert. Comparing with common pcbn insert, it has more cutting edges, and perform stable. They have been widely used in engine industry.

The application case of Halnn superhard cbn insert BN-S300 milling engine block

Machining Materials: Gray Cast Iron

Process: Finishing Process

Insert Model: BN-S300 SNEN090308ENS

Cutting Data: Vc=1700m/min, Fz=0.12mm/r,ap=0.3mm

Machining Process: Dry Cutting

The performance:

When milling engine block end surface, if the margin is large and the cutting speed is high, the cutting tools will be easily chipping or wear rapidly. You can contact with us halnntools@gmail.com, We can offer you professional service. Online contact way as follows: skype:cbn_inserts_angels, Whatsapp:+8618695866134, Wechat:Halnntools