The Huge Calibre Hollowness Wall Winding Pipe Production Line

The Huge Calibre Hollowness Wall Winding Pipe Production Line

Adopting two steps type decompression screw, with specially mixing and plasticization component ,together with high twist torque and high temperature control accuracy make 90% of recovery material can be used in production

Adopting composite die ,two extruders unit to provide material, helix turning forming ,high efficiency compound technology ensures high product quality.

Absorbing the technical essence of Europe and Korea ,ensure high production efficiency and lower material using on the condition of same circle rigidity.

Advanced PLC computer control system , high precision temperature control module block ,whole color touch displaying screen to ensure convenient ,stable and dependable operation.

        Huge Calibre Hollowness Wall Winding Pipe Production Line

(SGB 1200 HDPE)

Products required specifications (mm): 400, 600, 800, 1000, 1200 Basic configurations:

I, Main machine

1,SJ-90 single-screw extruder   1 set

1), screw diameter: 90mm

2), LD ratio: 30:1

3), main motor: 160KW, frequency control.

4), stainless steel heating ring: 66KW.

5), cooling method: air-cooled six areas x 0.25KW.

2, STG-u250 drying machine  1 set

1), loading weight: 160Kg.

2), electric heating power,hot-air drying: 9 KW.

3, ZJ600 automatic feeding machine 1 set

1) Feeding capacity: 600 Kg / h  Motor power: 2.2 KW.

2), method: vacuum drawing, control mode: Time and material level meter.

4, mixing machine

1), Power:: 2.2 KW capacity: 100 Kg

2), time relay control, more uniform mixing of materials.

II, Mold (square pipe) 1 set

1,mould body: 1 set, contact material parts adopt high quality alloy steel 40Cr. 2, core rod lip die: 6 sets, 40Cr

3, sizing sleeve: 6 sets ,made of H62

III, Vacuum shaping box  1 set

1, Box Material: 4mm stainless steel plate, box length: 6 meters.

2, vacuum degree: 0-0 .07 Mpa (adjustable)

3, vacuum pump: 3KW  1 set

4, water pump:  2.2KW 1 set, 4KW 1 set

5, back and forth shift motor: 1.1KW, back and forth shift range: 600mm

6, up and down shift range: 100mm, Horizontal adjustment range: 30mm

IV, Spray cooling tank

1, Box Material: Stainless Steel Box Length: 4880mm.

2, pump: 2.2KW  1 set.

V, Traction machine  1 set

1,an effective traction length: 1600mm.

2, traction speed: 0.5-6m/min.

3, traction motor: 3KW frequency conversion motor.

VI, 400-1200 winding forming machine 1 set

1, forming mold size: 400, 600, 800, 1000, 1200

2, inverter motor: 18.5KW, frequency control.

3, cooling water pump: 1.5KW

4, drying device: 1.5KW, vortex pump

5, forming regulating device: 1 set

VII, 800-1600 cutting machine 1 set

1, cutting size: 400-1600 PLC programming control, automatic

2 , cutting motor: 7.5KW, 2800r/min

VIII, SJ-65/28 single-screw extruder 1 set

1 extruder screw

l), screw diameter: 65

2), L:D ratio: 30:1

3), 37KW inverter motors, variable frequency control.

4), stainless steel, cast aluminum heating ring: 20KW

5), cooling method: air-cooled 4 zones x 0.18KW

6), the machine can be moved up and down, left and right,back and forth.up and down moving by 2.2KW motor auto-lifting, left and right,back and forth moving by hand wheel, screw pole adjustment.

2, ZJ400 vacuum feeding machine 1 set

1) feeding capacity: 400Kg / h; motor power: 1.5KW.

3,extrusion rubber machine 1 set

4, mixing machine  1 set

1), Power: 2.2KW ,Capacity: 100Kg

5, balanced bracket

1), 1200-2000 adjustable (hand wheel screw bar adjustment).

2), discharge pipe length 4-8 meters.

If special needs, can be increased to 3 units, can produce pipes up to 12 meters .

About assembling, adjustment and after-sell service

1,The seller send engineers to help assembling and adjusting equipments in the buyers workshop, the buyer will be responsible for tickets cost and accommodation

2,The seller offer One-year quality guarantee for the equipments , the buyer must operate the equipment in proper way(Wearing parts and non-appropriative parts not in warranty. such as: belts, chains, bearings, blades, etc.)

3,The seller offer the buyer directions for producing pipe products and whole set of technics