Sludge Monster/Channel Monster/Sewage Monster/Sewage Grinder/Channel Grinder/Inline Grinder/Muncher,Sewage Grinder Pump

Specifications

SAME FUNCTION WITH JWCE'S MUFFIN MONSTER,CHANNEL MONSTER, CHANNEL GRINDER,INLINE GRINDER,MONO'S MUNCHER.SUIT FOR REDUCE WATE SIZE OF SLUDGE,SEWAGE,CHANNEL,WASTE WATER TREATMENT.

The Hydrographic pipeline grinders bolt into pipelines and reduce the size of solids in a liquid solution. This protects downstream equipment, such as pumps, valves, centrifuges and heat exchangers.

Two rows of sharp, steel cutters rotate slowly and with incredibly high-torque to turn large troublesome solids such as rags, wood, rocks, clothing and more into tiny particles that flow smoothly through pumps and pipelines. Hydrographic grinders also use extremely energy efficient 2-10 hp motors so they are more efficient to operate.

Our commitment to quality and reliability make our grinders legendary in industries such as wastewater, petroleum, agriculture, food processing and manufacturing facilities.

 Operation Principle

1. Solids enter grinders through pipeline flange connection.

2. Solids pass through cutters for size reduction.

3. Solids are cut into smaller particles and no threat to downstream equipment.

Materials of Construction

Motor: Customized, multiple power options

Reducer: Planet gear reducer, good ability to against the load impact

Cutter and spacer: heat-treated alloy steel 4130 with surface harden evenly.

The hardness is not less than 45~50HRC

Shaft: heat-treated alloy steel 4140

Mechanicals Seals: Tungsten Carbide faces

Housings: Ductile cast iron ASTMA 536

 Mechanical Characteristic

Ease and Flexibility of Installation

Adapts to most existing pipelines with little or no modification

Mechanical Seals

 Pressure capability up to 6.3kg/cm²;

 No seal flush required and no packing gland to adjust;

Dual Shaft Design

Low-speed, high torque grinders handle rags, rocks, wood,clothing, plastics and other debris

Capable of handling a wider variety of solids than single shafted machine

Cutter Options

 Customized cutters with various tooth configurations to meet special application

Control System Function

 PLC Control Cabinet with liquid crystal display, real time monitoring loading

 MODBUS standard field bus Communication interface and remote controllable

 Time adjustment, runtime and failure records query

 Automatic Reversal Function, time and times setting of reversal

 Leakage, Over Capacity, Overheating, Short Out and Lack of phase protection functions

Authority setting function

Typical Applications

Protection of pumps to eliminate blockages

Submersible pump protection

Fine grinding of sewage and sludges

Disintegration of extracted screenings

Head of works maceration

Industrial effluent maceration

Mud contaminated drill cuttings

Food products and waste

Slaughterhouse waste

Aircraft effluent

Prison waste water maceration

Model refer to the flow below.

 PLC control system

Packaging