DAYI Waste Tyre/Rubber/Plastic Recycling Pyrolysis Plant with EU standard

Specifications

-45-55% oil output rate
-double discharging system
-PLC control system
-energy saving, no pollution
-CE ISO TUV

          Waste Tyre/Rubber/Plastic Recycling Pyrolysis Plant with EU standard

Working Process of Scarp tyre pyrolysis machine  : 

• Firstly, put the raw material into reactor door, seal the feed inlet system.
• Second,burn the fuel material(coal,wood,LPG,heavy & light oil, electricity)  in the combsution system. The reactor will slowly be heated, when the temperature reach around 180°C, it will produce oil gas gradually, at the same time, start negative pressure device for 1 hour when temperture belows 150 °C.
• Thirdly, oil gas will go to catalytic chamber for pressure reduction.
• Forthly, the gas will go into cooling system: horizontal heat exchanger---oil-water seprator---two vertical condensers --- two horizontal condensers, oil gas will become tire/plastic oil after above four grade condensers system.
• Fifthly, the gas whcih can not liquid under normal pressure, it is called exhuast gas, they will be collected by anti-back fire device automatically, then with the gas-burner to burn it as fuel of reactor, which can save energy and no pollution around. 
• Sixthly, after tire gas and oil comes out fully,the temperature of reacot will go down. But we still need to continue heat reactor for 30 minutes in avoid of non-pyrolysis tire in the steel wire.
• Seventhly, carbon black will be discharged automatically with vacuum elevator.
• Lastly, steel wire will be draged out from reactor with hook welded on the auto-feeder machine, then can start another batch.
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•  Final Products of Scarp tyre pyrolysis machine :

   

  Input Material	Tyre, Rubber, Natural Rubber, Rubber, Plastics
  Output: Oil:	45-50%
  Carbon black:	30-35%
  Steel Wire:	10-15%
  Gas:	5-8%
  Land Requirement:	1500 sq. Meter with 3500 sq. ft shed

   

   Oil Report of Scarp tyre pyrolysis machine : 

   

  Gross Calorific Value	10500 Kcal/ Kg
  Flash Point	42
  SULPHUR	0.03%
  Density	0.92
  Viscocity	36.06

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• Usage of final products of Scarp tyre pyrolysis machine t: 

Fuel oil from waste tire are used in below industries:

A. Power plant

B. Glass factory

C. Cement factory

D. Ceramic factory

E. Aluminum factory

F. Boiler factory

Carbon black from waste tires are used in below industries:

A. Electric cable jacketing

B. Conveyor ban

C. Hose and doormat

D. Black nylon bag

E. Rubber additive

F. Automatic spare parts

Steel Wire from waste tires can be re-sale to steel factory.