Energy saving Green Tech Continuously 10TPD Engine oil distillation plant

Energy saving  Green Tech Continuously 10TPD Engine oil distillation plant 

1. Plant  parameter

2. work-flow

3. Plant features:

A. Safety .

We treat safety as the first important thing in production.

1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.

2) Vacuum device makes reactor working under ordinary pressure or negative pressure.

3) Temperature monitoring device to avoid excessive working temperature.

4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.

5) Carbon black is discharged in a closed situation to avoid catching fire.

B. Environmental protection

1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.

2) The procedure to remove carbon black is working under closed situation to avoid pollution.

C. High oil yield

1. We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.

2. When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.

3. In this way we maximize the cooling effect and improve the oil yield.

D. High oil quality

The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.

E. Energy saving

1) The flame path is designed as spiral so that the quantity of heat can be fully used.

2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.

3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.

F. High degree of automation

1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.

2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.

G. Long service life

1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.

2) All cutting, rolling and welding works are finished by automatic machines.

3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.

4.Running plant 

5.Major parts:

1.A.preheater

Make remaining hot from the spiral flue outside the reactor to preheat the raw material oil ,it is physical reaction

B.reactor

After preheating ,the hot oil will be transported into the reactor by the oil pump !Before the hot oil into the reactor,there must be some oil at the bottom of the reactor and be heated already!due hot oil has already with some temperature so temperature will be rise more quikly than normal temperature oil in this way it can save energy ,improve effeciency! In this process liquid oil become oil gas little by little !it is physical reaction

C,Catalyst tower

It has three tower layer inside the catalyst tower

Every layer will be put catalyst for impurities removal ,decolor and smell removal according to raw material oil! To purify oil !it is Chemical reaction

Catalyst formular will be tailor make according to customer

E.Cooling system including pipe condenser ,condenser ,calandria cooling system and cooling tower

then the clean oil gas will go though the strong  cooling system to low down the temperature quickly

F,oil water separator tank

The clean oil gas will be cooling down to become liquid oil into the oil water separator tank,it is  physical reaction

G.stainless steel pipe filter

Pipe filter with filter bag which can prevent the invisible impurities size :300-500 mesh though ,it is physical reaction ,to purify oil

H.nagative pressure system

can make the running temperature low down,save energy ,improve efficiency ,ensure the safety of running !

I.water sealing

There will be few flammable gas which can not be cooling down in the normal condition after passing though the cooling system,though water sealing it will be go though gas burner ,recycle used by heating the reactor !

After the full process ,if the oil still can not reach your aim

Then the spare equipment begin work

A.stiring tank,

some addtivites will be add into the stiring tank to adjust oil index ,like flash point improver and so on!it is chemical reaction

B.filter tank

3pcs filter tank ,inside will be put filter sand ,it is also a kind of catalyst

After oil goes though filter tank ,the color will be very good!it is also chemical reaction 

6.Oil after distillaiton

7. oil parameter:

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