LD 2000 foam concrete machine for making walls in Malaysia

This fully foamed concrete equipments operation proceeds is automatic, combined the material feeding, foam generating, mixing, and transportation together.The concrete delivering pump, coming with double hydraulic cylinder. Basing on the high output pressure, it can deliver the foam concrete to the high building. It also equips with moving wheels, universal wheels, the stretch frame, easy to move to other sites.

• Light in Weight : foam concrete blocks are very lightweight with density ranging from 300 to 1600 Kg/m3. Three times less weight then clay or fly ash brocks.
• Eco friendly : foam concrete blocks are Environment-friendly. Foam concrete is eco- friendly material as fly ash and other industrial waste material are used in part of manufacturing blocks to protect the environment. The production process of foam concrete or its use does not release any harmful effluents to ground, water or air. Foam concrete, due to its low weight is ideal for making partitions. The use of foam concrete for this purpose will reduce the need for plywood partitions. This consequently will result in reduction in deforestation and will benefit environment.
• Sound Insulation : Foam concrete Blocks are excellent for Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating. It is possible to achieve even higher values depending upon the thickness of block.
• Thermal Insulation : Thermal insulations as a 100mm thick foam concrete wall, the equivalent thickness of dense concrete wall would have to be more than 5 times thicker and ten times heavier.
• Lower Water Absorption : The water absorption of this material in relatively lower than any other materials. This compares much better than concrete 50% and ordinary brick, which has water absorption of around 50% to 80%. The low water absorption property of these blocks will help to reduce the cracks in the walls.
• Fire Protection : Foam concrete blocks offers grate fire protection. With a just 100mm thickness of wall with density of 1000 kg/m3, offers fire endurance for heat transmission for 4 hours without releasing any oxic fumes during the fire. Fire rating of cellular concrete is far superior to that of brickwork or dense concrete.
• Easy to Handling : Foam concrete blocks are easy and quick to install, thus minimizing construction costs. They require no minimal maintenance, which reduces long- term costs. Foam concrete blocks are saving in cement, sand, water, labour, energy and time.

The specific production process of foam concrete machine:

1. Feeding and blend: The quantitative cement, foam agent, steady bubble enhancer is added intothe mixer, through feeding system will be quantitative strengthening agent, foaming agent, stabilizing bubble cement mixer with 30 seconds by dry blend.

2. Mixing: quantitative warm water be added into the mixer with 2 minutes by wet mixing; The quantitative foaming agent be added into the mixer with 8 to 15 seconds mixing.

3. Injection molding and foaming: this material be placed into the mould immediately to foaming with 3-5 minutes.

4. Preliminary maintenance: this process is done by several standing after injection moulding.

5. Demoulding: the foam concrete board can be demould is after initial set, which have the initialstrength.

6. Cutting: this foamed concrete board blank owning a certain intensity can be cut after demoulding, and the cutting specifications can be adjusted according to the need by the cutting blade;

7. Finish product maintenance: the curing time of foam concrete board should have no less than 7 days.

Our customer will get a one-stop service:

Pre-sales service: Customers are guided to choose the best applicable products and provided the technology-advanced, energy-saving and practical process. We are responsible for the local planning and design.

Middle-sales Service: Customers are welcome visit our factory for the spot simulation test and propose advices according to contract. We are pleasure to accept them.

After-sales service: Customers are available to get the technology support, including the installation, debugging and operation-training.