Textured soya protein machine process line

Textured soya protein process line

1. Description of extrusion machines for soya protein food

Soya protein food (TVP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.

a. Raw Materials: adopts corn flour, fish meal as raw materials

b. Products: This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.

c. Capacity: 240kg/h, 500kg/h, 1ton/h

d. Flow chart:

Mixing system---Extrusion system---Drying system---Packing system

e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries

f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function

g. Technical Parameters:

2. Flow Chart of extrusion machines for soya protein food

3. Features of Our Twin Screw Extruder:

A. Twin screw extruder with electricity heating system

a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.

b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.

c. The gearbox has automatic lubrication function, with extends gear life.

d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.

f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.

B. Different type and capacity of twin screw extruder for your choice

C. Dryers with different heating resource for your choice:

4. Textured Soya Protein Food Made By Our Twin Screw Extruder

Our twin screw extruder can make soya protein food like Ball, Chunks, Flake, Cube, Mince etc with various shapes and colors through changing the dies and formulas

We have full formula of foods and will guide you to use different materials to produce variety quality food.

5. Strong Fumigation-Free Cases for 20' GP & 40' HQ

Packed by standard wooden case or wrapped by plastic film then shipped by container.

6. High Reputation Among Our Customers

At present, Our Company locks in 70% market share in China, and our products have been selling well to more than 90 countries like Germany, Australia, Ukraine, Malaysia, Indonesia, Syria, Philippine, Thailand, Romania, South America, Middle East, Africa and other countries or regions.

We hope to establish good and long term friendly business relationship with more clients all over the world in the future.

a. Customer visiting our factory

b. Installation & commissioning in customer’s factory

c. Reference customer list

7. About US

Jinan Sunpring Machinery & Equipment Co., LTD., is a professional food machinery manufacturer in China. An exceptional engineering team, personal customer service center and high-quality manufacturing capabilities have evolved exponentially since our humble beginnings in 2004, making us one of the preeminent providers of reliable extrusion equipment world-wide. We can guarantee customers superior quality machines up to design requirements and perfect working state. Our technicians can also provide all kinds of relevant technology to make the food production clean, healthy and safe.

Sunpring Company has its own manufacturing plants workshops in China, business scope covering mainly machinery and equipment for corn meal milling system, corn flakes & breakfast cereal system, baby food system, corn puff snacks system, pellets system,
artificial rice system, soy nuggets system; as well as pet food/fish food system.
Sunpring Company engages in the technical research of extrusion foodstuff, in order to let our clients have superior foodstuffs to sell in the market. We can improve client's equipment and provide related training on new advanced technique. We can also make special designs for special products and materials according to clients' special requirements.

8. Our Service

1. Free consultation service before, during, and after sales;

2. Free project planning and design services;

3. Free installation and commissioning of equipment until everything is functional;

4. Free management of equipments' long distance shipping;

5. Free training of equipment maintenance and operating personally;

6. Free new production techniques and formulas;

7. Provide 1 year complete warrantee and life-time maintenance service;

8. Engineers available to service machinery overseas.

9. Provide technical exchanging

10. Provide English Version of Installation/Operation/Service/Maintenance Manual

9. FAQ

1.What’s your payment terms?

Our payment terms is 40% T/T as down payment, 60% by irrevocable L/C at sight or T/T before delivering

2. What’s your Guarantee?

We provide 1 year complete Guarantee and life-time maintenance service

3. How about the installation?

We will dispatch our technicians to your factory to guide you installation and commissioning work and training your operator.

If you have any needs or enquiries, please feel free to contact us! Thank you very much!!